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Volvo Penta AQ231 User Manual

Volvo Penta AQ231
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OPERATOR’S MANUAL
AQ205, AQ211, AQ231, AQ271, AQ311
BB231, BB261
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Volvo Penta AQ231 Specifications

General IconGeneral
BrandVolvo Penta
ModelAQ231
CategoryEngine
LanguageEnglish

Summary

Operating Controls

Introduction

General Information

Fuel

Guidelines for using the correct fuel type and quality.

Lubrication Oil

Oil Quality and Viscosity

Specifies required oil quality and viscosity.

Speed Range, Maximum Speed

Preparations Before Starting

Pre-Start Checks

Key checks before starting the engine, e.g., leaks, oil level.

Starting the Engine

Power Switch and Fan

Steps for engaging power and ventilating before starting.

Drive Position Check

Ensuring the drive is clear of obstacles before starting.

Running Instructions

Drive Trimming

How to adjust the drive angle for optimal performance.

Shutdown Procedure

Engine Idling Before Shutdown

Importance of idling before turning off the engine.

Check Daily Before Starting

Engine Oil Check

Procedures for checking engine oil level daily.

Check Every 14 Days

Outboard Drive Oil Check

Procedures for checking outboard drive oil every 14 days.

Oil Level in the Hydraulic Pump, Power Trim

Oil Level, Hydraulic Pump – Servo Steering

Checking and Refilling

How to check and replenish servo steering hydraulic fluid.

Belt Tension

Checking and Adjusting

How to check and adjust belt tension for the alternator.

Checking the Corrosion Protection

Zinc Ring Replacement

When to replace the zinc ring for corrosion protection.

Zinc Plate Replacement

When to replace the zinc plate for corrosion protection.

Service Every 50 Hours of Operation

Engine Oil Change

Procedure for changing engine oil every 50 hours.

Service Every 100 Hours of Operation or At Least Once Per Season

Oil Filter Replacement

When and how to replace the oil filter.

Oil Change in the Drive (Every 200 Hours)

Changing the Oil in the MS4A Reverse Gear

Checking the V Belt

Ignition System

Checks and Service

Carburettor Adjustment

Importance and procedure for carburettor adjustment.

Fuel Filter by Fuel Pump

When to replace the fuel filter near the fuel pump.

Checking the Cooling System

How to check the engine's cooling system.

Checking and Replacing the Impeller in the Sea Water Pump

Impeller Inspection and Replacement

How to check and replace the sea water pump impeller.

Electrical System

Checking the Starter Motor and Alternator

Service in Connection with Laying-up and Launching the Boat

Inhibiting When Laying Up For The Winter

Specific procedures for winter lay-up inhibiting.

Inhibiting to be Carried Out on Land

Coolant Water Pump Maintenance

Drive Maintenance

Outdrive Inspection

Inspecting u-joint bellows, hoses, splines, and pivot pins.

Procedure When Launching

Bellows and Clamp Check

Checking bellows for damage and tightness.

Drive Locking

Safety procedure for locking the drive in raised position.

Propellers, SP

Propellers, DP

Adjusting the Retaining Pawl

Adjusting Course Deviation

Propellers – Aquamatic DP Model

Troubleshooting Chart

Engine Will Not Start

Causes for the engine failing to start.

Engine Stops

Causes for the engine stopping unexpectedly.

Engine Performance Issues

Causes for poor performance or abnormal vibration.

Engine Overheating

Causes for engine overheating.

Technical Data

General Engine Specifications

Key specifications like bore, stroke, displacement, compression.

Fuel Quality Requirements

Gasoline octane rating and lead-free fuel compatibility.

Lubricating System Specifications

Engine oil quality, viscosity, and capacity.

Technical Data (Continued)

Ignition System Timing

Firing order and stroboscope settings.

Tightening Torques

Torque specifications for cylinder head, spark plugs, and steering bolts.

Wiring Diagram (AQ205A)

Wiring Diagram (AQ211A, AQ231A, BB231A, BB261A)

Wiring Diagram (AQ271C, AQ311B)

Component Labels

Labels for components in the wiring diagram.

Wire Color Codes

Key for wire colors used in the diagram.

Wiring Diagram, Power Trim

Power Trim Circuit Components

Identifies components in the power trim wiring diagram.

Cable Color Code Power Trim

Key for cable colors used in the power trim diagram.

Engine Component Guide (AQ205A)

Engine Component Guide (AQ211A, AQ231A)

Engine Component Guide (AQ271C, AQ311B)

Drive and Trim Components

Identifies drive and trim related components for AQ271C/AQ311B.

Engine Block Components

Identifies engine block related components for AQ271C/AQ311B.

Fuel and Ignition Components

Identifies fuel and ignition system components for AQ271C/AQ311B.

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