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Volvo Penta D4-300A User Manual

Volvo Penta D4-300A
138 pages
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OPERATOR’S MANUAL
D4, D6
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Volvo Penta D4-300A Specifications

General IconGeneral
BrandVolvo Penta
ModelD4-300A
CategoryEngine
LanguageEnglish

Summary

Safety Information

Safety Warning Levels

Explanation of DANGER, WARNING, CAUTION, IMPORTANT, and NOTICE symbols used in the manual.

Fuel Filling Safety

Carbon Monoxide Poisoning Hazard

Operating Preparations

Engine Stop Procedures

Steps to safely stop the engine before performing maintenance.

Pre-Start Engine Checks

Checks to perform before starting the engine, including protective parts and air cleaner.

Detailed Fire and Explosion Hazards

Detailed hazards of fuel, lubricants, non-original parts, batteries, and start spray.

Hot Surfaces and Fluids Hazards

Chemical Handling Precautions

Cooling System Safety

Lubrication System Safety

Fuel System Safety

Electrical System Power Cutoff

Battery Safety Precautions

Instruments and Controls Overview

Information Panel Functions

Docking Panel Operation

Engine Gauges Explained

4" Display Operation

4" Display Engine View

4" Display Fuel Computer

4" Display Warning Manager

7" Display Operation

7" Display My View

7" Display Engine View

7" Display Fuel Economy

System Warning Manager

Power Trim System

Power Trim Controls

Power Trim Assistant (PTA) Function

Boat Maneuvering Techniques

Engine and Drive Controls

Control Trim Assist Function

Joystick Operation for Docking

Joystick Maneuvering Techniques

How to maneuver the boat using the joystick for forward, aft, and lateral movements.

Docking Function Activation

Engine Starting Procedures

Pre-Start Engine Checks

Checks for oil, coolant, sea cock, fuel cock, and main switch before starting.

Starting Aid Warning

Warning against using start spray due to explosion risk.

Starting the Engine Sequence

Starting Neutral Gear Engagement

Engine Start Procedure

Starting via Ignition Switch

Procedure for starting the engine using the ignition switch.

Starting via Starter Button

Procedure for starting the engine using the starter button.

Post-Start Instrument Check and Engine Warm-up

Checking instruments and warming the engine before full power use.

Engine Operation Guide

Operation Rotating Propeller Warning

Warning about serious injury from rotating propellers and safety checks.

Operation Alarm Handling

Responding to alarms and messages shown on the information display.

Operation Maneuvering Procedures

Engine Shutdown Procedures

Stopping the Engine

Methods for stopping the engine using the key or stop button.

Engine Shutdown via Key

Procedure for stopping the engine using the ignition key.

Engine Shutdown via Stop Button

Procedure for stopping the engine using the starter button.

Fault Handling and Alarms

Engine and EVC System Alarm Handling

Responding to system malfunctions, messages, and buzzer warnings.

Engine/EVC System Fault Messages

Interpreting messages about fault causes and tasks, and how malfunctions affect the engine.

Fault Message Acknowledgment

Faults List and Information

Fault Tracing Guide

Fault Code Register

Fault Code Register Messages

List of messages, descriptions, and recommended actions for system malfunctions.

Fault: Control Lever Issues

Fault: Steering Wheel Issues

Fault: Coolant Level Issues

Fault: Coolant Temperature Issues

Fault: Engine Oil Level Issues

Fault: Engine Oil Pressure Issues

Fault: Fuel Pressure Issues

Fault: Primary Battery Issues

Fault: Steering Failure

Fault: Water in Fuel

In Case of Emergency Procedures

Emergency Starting with Auxiliary Batteries

Safety instructions and procedure for jump-starting the engine.

Emergency Procedure: Running Aground

Emergency Tie Rod Check

Emergency Gear Shifting

Emergency Reverse Gear Shifting

Description of electronically shifted reverse gear for manual shifting.

Manual Gear Shifting Procedure

Steps to manually engage gears by disconnecting solenoid valve wiring.

Emergency Drive Shifting

Manual Drive Engagement Procedure

Steps to manually engage the drive using a screwdriver or tool.

Emergency Trimming Procedure

Starting After Engine Crash-Stop

Maintenance Schedule

First Service Inspection (FSI)

Interval Maintenance: 50-200 Hours / 12 Months

Interval Maintenance: 200 Hours / 12 Months

Interval Maintenance: 400 Hours / 5 Years

Interval Maintenance: 800 Hours / 5 Years

General Engine Maintenance

General Engine Maintenance Fire Hazard

Warning about fire hazards from fuel, oil, and grease accumulation.

General Engine Maintenance Leak Detection

Warning about investigating and rectifying oil, fuel, or coolant leaks.

Crankcase Ventilation Filter Change

Air Filter Replacement

Drive Belt Check and Replacement

Drive Belt Adjusting and Replacement

Procedure for tensioning and replacing drive belts.

Exhaust Line Inspection

Exhaust Pipe Sacrificial Anode Check

Compressor Oil Check and Fill

Compressor Oil Change Procedure

Lubrication System Information

Lubrication System Oil Level Check

Procedure for checking and topping up engine oil level.

Engine Oil Change Procedure

Oil and By-pass Filter Replacement

Fuel System Information

Fuel System Fire Hazard Warning

Warning about fire hazards when working on the fuel system with a cold engine.

Engine Fuel Filter Replacement Procedure

Steps for replacing the engine fuel filter and water separator.

Fuel System Bleeding Procedure

Fuel Pre-filter Replacement

Water in Fuel Warning and Draining

Freshwater Cooling System

Freshwater System Coolant Importance

Importance of using suitable coolant composition year-round for corrosion protection.

Coolant Mixing Procedure

Coolant Level Check and Top-up

Freshwater System Draining Procedure

Seawater Cooling System

Seawater System Water Entry Warning

Warning about water entry risk when removing components below waterline.

Seawater System Draining Procedure

Zinc Anode Check and Replacement

Impeller Check and Replacement

Seawater System Cleaning and Inhibiting

Seawater Filter Check and Cleaning

Electrical System Overview

Electrical System Working Warning

Warning to stop the engine and break current before working on the engine.

Electrical System Fuses and Circuit Breakers

Explanation of automatic circuit breakers for 12V and 24V systems.

Electrical System Power Trim Circuit Breaker

Electrical System Electronic Steering Circuit Breaker

Electrical Connections Maintenance

Battery Maintenance Precautions

Connecting and Disconnecting the Battery

Battery Charging Procedures

Electrical Installation Safety

Electrical Installation Low Voltage Warning

Warning that low voltage circuit work requires electrical knowledge.

Essential Electrical Installation Guidelines

Key guidelines for shore power, cable routing, and ground protection.

Electrical Welding Precautions

Reverse Gear System

Reverse Gear Oil Level Check

Procedure for checking and topping up the reverse gear oil level.

Reverse Gear Oil and Filter Change

Propeller Shaft Seal Check

Drive Unit Protection and Maintenance

Drive Unit Oil Level Check

Procedure for checking and topping up the drive unit oil level.

Transmission Oil Change Procedure

Power Trim System Oil Level Check

Drive Unit Corrosion Protection Check

Replacing Corrosion Protection Anodes

Procedure for removing, cleaning, and installing new sacrificial anodes.

Drive Unit Bellows Inspection

Propeller Maintenance and Replacement

Propeller Work Engine Start Warning

Warning to prevent engine start during propeller work.

Propeller Removal Procedure

Steps for locking the propeller shaft and removing the propeller.

Propeller Installation Procedure

Steering System Operation

Hydraulic Steering Fluid Level Check

Checking the hydraulic steering fluid level regularly and troubleshooting low levels.

Hydraulic Steering Fluid Type Warning

Steering Servo Pump Fluid Level Check

Hydraulic Hose Inspection

Parallel Rod Inspection

Storage Procedures

Storage Maintenance Precautions

Read maintenance chapter before starting work for safe and correct operations.

Winter Storage Conservation

Ensuring engine and drive train are not damaged during winter storage.

Storage Preparation (Boat Out of Water)

Storage Power Trim Assistant Caution

Caution to turn off Power Trim Assistant before taking the boat out of water.

Bringing Out of Storage Procedures

Storage Bringing Out Oil Level Check

Checking and topping up engine, stern drive, and reverse gear oil levels.

Storage Bringing Out Sacrificial Anode Check

Checking stern drive anode, replacing if less than 2/3 remains.

Storage Sacrificial Anode Cleaning Warning

Warning to use emery paper for cleaning anodes to avoid damaging galvanic protection.

Painting Drive and Underwater Hull

Painting Anodes and Propellers Warning

Warning not to paint or treat sacrificial anodes or propellers.

Calibration and Settings

PTA Calibration Procedure

Fuel Tank Calibration Methods

Joystick Calibration Procedure

Joystick Calibration Process

Technical Data - Engine Specifications

Technical Data - Lubrication System

Technical Data - Fuel System

Technical Data - Cooling System

Technical Data - Electrical System

Technical Data - Reverse Gear Specifications

Technical Data - Sterndrive Specifications

Engine and Drive Identification Numbers

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