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Volvo Penta D6-280A User Manual

Volvo Penta D6-280A
138 pages
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OPERATOR’S MANUAL
D4, D6
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Volvo Penta D6-280A Specifications

General IconGeneral
Engine ModelD6-280A
Max Engine Speed3500 rpm
Fuel SystemCommon rail direct injection
Compression Ratio17.5:1
AspirationTurbocharged
Engine TypeIn-line 6-cylinder
Displacement5.5 L
Rated Power280 hp
Cooling SystemFreshwater cooling
Bore103 mm (4.06 in)
Stroke110 mm
Emissions ComplianceIMO Tier II, US EPA Tier 3

Summary

Safety Information

Fuel Filling Safety

Precautions for fueling to prevent fire and explosion risks.

Safe Maneuvering Practices

Advice on avoiding sudden movements and propeller hazards.

Engine Start Precautions

Instructions on when not to start the engine due to potential hazards.

Carbon Monoxide Poisoning Risk

Explains risk of CO poisoning from exhaust fumes in cockpit/cabin due to turbulence.

Introduction

Service and Spare Parts

Importance of using Volvo Penta approved parts and services for reliability.

Instruments and Controls

Instrument Gauges Overview

Description of various engine gauges like fuel, oil pressure, and temperature.

Power Trim System Overview

Explains the hydraulic trim system and its effect on boat passage.

Trim Controls Description

How to operate the Power Trim panel or side-mounted buttons.

Power Trim Panel Operation

Details on using the Power Trim panel for single/twin engine adjustments.

Maneuvering with Trim Settings

How correct trim settings improve driving comfort and response.

Control Lever Functions

Describes single-lever control for gearshift/throttle and neutral position.

Joystick Control System

Control for docking and maneuvering at low speed in confined marinas.

Joystick Maneuvering Techniques

How to maneuver the boat using the joystick (forward, aft, abeam, twist).

Joystick Docking Functionality

Activating, exiting, and managing docking mode and high mode.

Joystick Calibration Process

Step-by-step guide to calibrate the joystick for accurate boat control.

Calibration: Resetting Joystick Calibration

Procedure to reset the joystick calibration to default settings.

Starting the Engine

Starting: Before Starting Checks

Checks for oil, coolant, sea cock, fuel cock, switches, fan, fuel, and stern drive.

Starting: Engine Starting Procedure

How to shift gears to neutral and turn the ignition on.

Starting: Neutral Gear Engagement

Ensuring control levers are in neutral for all stations before starting.

Starting: Turning Ignition On

Turning the starter key to position I to activate the ignition.

Starting: Engine Start Methods

Starting the engine using ignition switch or starter button from any station.

Starting: Using the Ignition Switch

Procedure for starting the engine with the ignition key.

Starting: Using the Starter Button

Procedure for starting each engine using its starter button.

Starting: Warming Up the Engine

Allowing engine to idle, checking instruments, and warming up before full power.

Operation

Operation: Reading Instruments

Importance of reading all instruments and alarm displays regularly during voyage.

Operation: Alarm Handling

How alarms and messages are displayed and acknowledged.

Operation: Maneuvering Procedures

Shifting between forward and reverse at idling for smooth operation.

Engine Shutdown

Engine Shutdown: Stopping the Engine

Procedures for stopping the engine using the key or stop button.

Engine Shutdown: Stopping with Key

Procedure to stop the engine using the starter key.

Engine Shutdown: Stopping with Button

Procedure to stop the engine using the stop button.

Fault Handling

Fault Handling: Alarm Management

How the engine and EVC system warn drivers of malfunctions.

Fault Handling: System Messages

Malfunction messages, their impact on the engine, and tasks to perform.

Fault Handling: Acknowledge Message

Steps to acknowledge alarms and silence buzzers.

Fault Handling: Faults List Display

How to view the fault list, its causes, and remedies.

Fault Handling: Deleting Faults

How stored faults are deleted automatically or must be acknowledged.

Fault Tracing: Engine Start and Running Issues

Symptoms like no start, rough running, and speed issues with possible causes.

Fault Tracing: Performance and Emission Issues

Symptoms like knocks, vibration, fuel consumption, and exhaust smoke with causes.

Fault Tracing: System Pressure and Coolant Issues

Symptoms like low oil pressure, high coolant temp, and low coolant temp with causes.

Fault Code Register

Fault Code Register: Message Display

Messages shown on display with descriptions and suggested actions.

Fault Code Register: Engine and Control System Faults

Covers engine, EVC, multilink, transmission, and control lever faults.

Fault Code Register: Steering and Coolant Faults

Covers steering wheel, coolant level, temperature, and oil level/pressure faults.

Fault Code Register: Battery, Sensor, and Steering Faults

Covers primary battery, sensor, and steering system failures.

Fault Code Register: Water in Fuel Faults

Action required: Empty water separator under fuel filter.

In Case of Emergency

Emergency: Running Aground

Procedures for kick-up function, checking drive, and propeller after grounding.

Emergency: Checking the Tie Rod

Inspection of tie rod for damage after grounding; contact workshop if bent or loose.

Emergency: Starting with Auxiliary Batteries

Step-by-step guide for jump-starting a discharged battery with an auxiliary battery.

Emergency: Shifting Gears Manually

How to manually engage gears if control lever shifting fails.

Emergency Shifting: Reverse Gear

Description of electronically shifted reverse gear and manual engagement.

Emergency Shifting: Manual Gear Engagement

Steps to manually engage gears by disconnecting solenoid valve wiring.

Emergency Trimming Operation

Using trim buttons to trim drive in emergencies; warnings about damage.

Restarting After Crash-Stop Procedure

Steps for restarting the engine after a crash-stop, including acknowledging alarms.

Maintenance Schedule

Maintenance Schedule: Initial and Regular Service Intervals

Covers warranty inspection, 50-100 hour service, and 50-200 hour/12 month service.

Maintenance Procedures

Maintenance: Engine Oil Change Procedure

Steps for changing engine oil and filters, including warm-up and checks.

Maintenance: Oil Filter and By-pass Filter Change

Procedure for replacing oil and by-pass filters during oil changes.

Maintenance: Engine Fuel Filter Replacement

Procedure for replacing the engine fuel filter and water separator.

Maintenance: Fuel System Bleeding

Procedure to bleed the fuel system after filter changes or tank run dry.

Maintenance: Coolant Mixing Instructions

Correct mixing ratios for Volvo Penta coolant and water for optimal protection.

Maintenance: Reverse Gear Oil Level Check

How to check and top up the reverse gear oil level.

Maintenance: Reverse Gear Oil and Filter Change

Procedure for changing reverse gear oil and filter.

Maintenance: Drive Unit Oil Level Check

How to check and top up the drive unit oil level.

Maintenance: Transmission Oil Change

Procedure for changing transmission oil, including propeller removal and reinstallation.

Storage Procedures

Storage: Conservation Procedures

Steps for conserving the engine and drive train for non-use periods.

Storage Conservation: Boat in Water Tasks

Tasks like changing oil, filters, and running engine until normal temperature.

Storage Conservation: Boat Out of Water Tasks

Cleaning hull, drive, changing oil, conserving systems, and checking coolant.

Calibration and Settings

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