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Volvo Penta D6-435I User Manual

Volvo Penta D6-435I
138 pages
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OPERATOR’S MANUAL
D4, D6
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Volvo Penta D6-435I Specifications

General IconGeneral
Power Output435 hp
Displacement5.5 L
Max Engine Speed3500 rpm
Fuel SystemCommon rail
Compression Ratio17.5:1
Engine TypeDiesel
Cooling SystemFreshwater cooling
Bore103 mm
Stroke110 mm
Emissions ComplianceEPA Tier 3

Summary

Safety Information

Do not start the engine

Conditions under which the engine must not be started due to leak risks.

Instruments and Controls

Information Panel

Function of the information panel for engine data, messages, and alarms.

Fault message

Display of fault messages, acknowledgement, and information retrieval.

Gauges

Description of various engine gauges sold as options by Volvo Penta.

Controls

Description of Volvo Penta controls and their functions.

Starting

Before Starting

Essential checks and procedures before starting the engine.

Starting the Engine

Steps for starting the engine and activating stations.

Start the engine

Instructions for starting and stopping engines from a specific station.

Operation

Alarms

How alarms and messages are shown and handled.

Maneuvering

Shifting between forward and reverse at idling speeds for comfort and transmission longevity.

Engine Shutdown

Stop the Engine

Methods for stopping the engine using key or button.

Fault Handling

Alarm handling

Handling messages from the engine and EVC system, including cause and tasks.

Fault Tracing

Table listing symptoms and possible causes of engine malfunctions.

Fault Code Register

Message

How malfunctions are presented via messages and system effects.

In Case of Emergency

Running Aground

Automatic kick-up function, checks after grounding, and propeller/drive inspection.

Checking the tie rod

Checking the tie rod for damage after running aground.

Starting Using Auxiliary Batteries

Warning and procedure for starting the engine using auxiliary batteries.

Emergency Shifting

Manual engagement of gears if control lever shifting fails.

Emergency Shifting, Drive

Manual shifting of the drive if control lever operation is prevented by a fault.

Start after crash-stop

Routine to perform before restarting the engine after a crash-stop.

Maintenance Schedule

Maintenance

D4 with reverse gear, starboard

Identification of components for maintenance on D4 engine, starboard side.

D4 with reverse gear, port

Identification of components for maintenance on D4 engine, port side.

D4 with drive, starboard

Identification of components for maintenance on D4 engine with drive, starboard.

D4 with drive, port

Identification of components for maintenance on D4 engine with drive, port.

D6 with reverse gear, starboard

Identification of components for maintenance on D6 engine, starboard side.

D6 with reverse gear, port

Identification of components for maintenance on D6 engine, port side.

Engine, General

General inspection of engine and engine bay for leaks and wear.

Engine Oil, Change

Procedure for changing engine oil and filters.

Oil Filter/By-pass Filter, Change

Procedure for replacing oil and by-pass filters.

Freshwater System

Importance of coolant mixture for engine protection and cooling.

Coolant Level, Checking and Topping Up

Procedure for checking and topping up the coolant level.

Seawater System

Description of the raw water cooling system and its importance.

Impeller, Check and Change

Checking and replacing the raw water pump impeller.

Reverse Gear

Description of the hydraulic reverse gear and its components.

Reverse Gear, Oil och Filter Change

Procedure for changing reverse gear oil and filter.

Drive

Protection against galvanic corrosion and paintwork repair.

Transmission Oil, Change

Procedure for changing transmission oil, including propeller removal.

Propeller

Advice on propeller replacement and safe handling during work.

Steering

Information about the hydraulic steering system.

Storage

Conservation

Ensuring engine and drivetrain are not damaged during winter storage.

It is best to carry out the following while the boat is still in the water:

Conservation tasks to perform before taking the boat out of the water.

It is best to carry out the following when the boat is out of the water:

Conservation tasks to perform after the boat is out of the water.

Bringing Out of Storage

Check the oil level in the engine and stern drive/reverse gear.

Checking and topping up oil levels in engine and stern drive.

Start the engine.

Starting the engine and checking for leaks and functioning controls.

Calibration and Settings

Technical Data

Engine

Key engine specifications like displacement, bore, stroke, and weight.

Lubrication System

Information on engine oil grades, viscosity, and change intervals.

Fuel System

Fuel specifications including standards and sulfur content.

Cooling System

Fresh water system volume and thermostat opening temperatures.

Electrical System

System voltage, alternator power, and battery capacity.

Sterndrive

Oil capacity, volume difference, quality, and viscosity for different drive types.

Identification Numbers

Location and appearance of type plates for engine, transmission, and drive.

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