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Volvo Penta D6-480I User Manual

Volvo Penta D6-480I
82 pages
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Operator’s manual
D4/D6 SOLAS
Supplement
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Volvo Penta D6-480I Specifications

General IconGeneral
Engine ModelD6-480I
Cylinders6
Max Engine Speed3500 rpm
Fuel SystemCommon Rail
Compression Ratio17.5:1
TurbochargerYes
AftercoolerYes
Engine TypeIn-line
Displacement5.5 L
Rated Power480 hp (358 kW)
Emissions ComplianceEPA Tier 3

Summary

Safety Information

Health Hazards Warning

Warning about chemical exposure from engine operation and maintenance, and California Proposition 65.

Manual Overview and Safety

Introduction to SOLAS Supplement

This manual is a supplement to the Operator's Manual for D4/D6 SOLAS version user instructions.

Safety Text Priority Levels

Explains the order of priority for safety texts: Danger, Warning, Caution, Important, Notice.

D4/D6 SOLAS Engine Features

Sealed Starter Motor Draining

Engine can run in water up to crankshaft center due to sealed starter motor.

Enhanced Sea Water Pump Design

Increased space allows dry running without impeller damage.

Elevated Alternator Position

Engine can run in water up to crankshaft center with higher alternator.

Special Impeller Kit for Durability

Impeller material withstands extended dry running without damage.

Capsizing Safety Relay

Automatically stops engine if boat capsizes via electrical system connection.

Oil Trap for CCV System

Prevents engine oil leakage if boat capsizes, located between CCV separator and air filter.

Crankcase Ventilation Valve

Prevents engine oil leakage if boat capsizes, located between engine and filter.

Cold Climate Engine Operation

Oil Viscosity Selection for Cold

Use oil with correct viscosity for cold temperatures; refer to Operator's Manual.

Battery Requirements for Cold Starts

Starter battery requires specific CCA capacity for cold weather starting.

Engine Heater for Sub-Zero Operation

Engine must have at least 2 kW heater for temperatures below -15°C (5°F).

Restarting After Automatic Safety Stop

Procedure for restarting engine after automatic safety stop (e.g., capsizing).

Engine Maintenance

Pre-Maintenance Safety Warning

Read the 'Maintenance' chapter in the Operator's Manual before performing work.

Seawater Pump Dry Testrun

Use water-resistant grease for dry testruns; lubricate impeller after water operation.

200-Hour Service Checks

Checks for drive belt, hoses, seals, relay, solenoid, and alternator.

800-Hour/4-Year Service

Replace drive belt; check specific component tightening torques.

Post-Extreme Condition Inspection

Thorough inspection and cleaning required after partial submersion in water.

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