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General| Engine Type | Diesel |
|---|---|
| Cylinders | 2 |
| Fuel System | Indirect injection |
| Max RPM | 3600 |
| Description | Compact marine diesel engine |
| Engine Power (kW) | 10.5 |
| Bore | 82 mm |
| Stroke | 90 mm |
| Max Power | 18 hp |
Overview of the workshop manual's content and purpose.
Highlights critical safety warnings and precautions for service work.
Explains the manual's preparation and target audience.
Discusses requirements for using original spare parts.
Emphasizes shared responsibility for engine performance and environment.
Details torque specifications for fasteners and torque-angle tightening.
Explains the procedure for fasteners requiring torque and angle tightening.
Provides guidelines for re-using or replacing lock nuts.
Explains screw and nut strength classification and re-installation.
Describes types of sealants and their application in the engine.
Details anaerobic preparations used for sealing components.
Outlines safety precautions when handling fluorocarbon rubber.
Lists specific chemicals used, including RTV, anaerobic, and polymer preparations.
Illustrates the forward and reverse positions of the MS2 reverse gear.
Shows the forward and reverse positions of the 120S sailboat drive.
Details historical changes and updates for sail boat drive models.
Step-by-step guide to disassembling the gear shift mechanism.
Step-by-step guide to assembling the gear shift mechanism.
Instructions for disassembling the reverse gear and upper housing.
Procedures for disassembling the input bearing seal housing.
Steps for disassembling the upper bearing housing.
Steps for assembling the upper bearing housing.
Instructions for disassembling the output gear housing for MS2.
Instructions for assembling the output gear housing for MS2.
Steps for disassembling the lower bearing cover of the MS2 reverse gear.
Instructions for disassembling the slipping clutch of the MS2 reverse gear.
Procedures for assembling the slipping clutch and lower bearing cover.
How to measure and adjust the flank clearance for MS2 reverse gear.
Procedures for checking the marking pattern on MS2 reverse gear teeth.
How to check and adjust the bearing preload for MS2 reverse gear.
Instructions for handling the gear housing during checks.
Steps for disassembling the tubular shaft of the MS2V angle gear.
Instructions for disassembling the pinion of the MS2V angle gear.
Steps for assembling the pinion of the MS2V angle gear.
Procedures for assembling bearings and the tubular shaft for MS2V.
How to check the flank clearance for the MS2V angle drive.
Final assembly steps for the MS2V angle drive.
Procedures for disassembling the lower gear housing drive unit.
Steps for disassembling the vertical shaft.
Steps for assembling the vertical shaft.
Instructions for disassembling propeller shaft bearings and the drive.
Steps for disassembling the rear bearing housing.
Procedures for assembling propeller shaft bearings and the drive.
How to calculate and set shim thickness for the propeller shaft.
Methods for calculating and setting shim thickness for the rear bearing housing.
Steps for assembling the rear bearing housing.
How to check and adjust the shaft preload.
Instructions for installing the vertical shaft and pinion.
How to measure and adjust flank clearance in the lower gear housing.
Procedures for checking the gear marking pattern and contact patches.
Steps for installing the lower gear housing and adapter housing for Model 120S.
Installation of lower gear housing and adapter plate for 120S-B/C/D/E models.
Installing various other components onto the drive unit.
Procedure for pressure testing the drive unit for leaks.
Guidelines for painting the drive unit and relevant legislation.
Lists the product type designations for drives and reverse gears.
Specifies the gear ratios for drives and reverse gears.
Lists the specified flank clearance values for various components.
Provides preload specifications for different bearings.
Details oil grades and viscosity requirements for lubrication.
Specifies the oil volume for different drive extensions.
Specifies the oil volume for the MS2V reverse gear.
Lists all specified tightening torques for various components.
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