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Volvo Penta VP 140 User Manual

Volvo Penta VP 140
71 pages
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Publ.nr. 10218
1/1979
РУКОВОДСТВО ПО РЕМОНТУ
WORKSHOP MANUAL
VP 140
A14
VOLVO PENTA
ARCHIMEDES
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Volvo Penta VP 140 Specifications

General IconGeneral
BrandVolvo Penta
ModelVP 140
CategoryOutboard Motor
LanguageEnglish

Summary

Fuel System Maintenance

Fuel System Repair Instructions

Instructions for checking, dismantling, and reassembling the fuel system components.

Carburetor Disassembly and Cleaning

Steps for removing and disassembling the carburetor for cleaning and repair.

Leaf Valve Check and Replacement

Procedure to check and potentially replace the leaf valve and its components.

Leaf Valve and Non-Return Valve Replacement

Guidance on replacing leaf valves and checking the non-return valve.

Fuel Pump Replacement Procedure

Instructions on how to remove and replace the fuel pump.

Fuel Pump Disassembly and Inspection

Steps to disassemble the fuel pump, check diaphragm, and reassemble.

Carburetor Adjustment Guide

Procedure for adjusting the carburetor's idle and start settings.

Ignition System Overview and Maintenance

Ignition System Exploded View

Exploded view and component identification for the ignition system.

Manual Starter Disassembly Steps

Steps to remove and disassemble the manual starter components.

Ignition Timing Adjustment Procedure

Procedure for setting ignition timing using a dial indicator and buzzer.

Ignition Coil and Condenser Testing

Guidance on testing and replacing ignition coils and checking the condenser.

Rotor Plate Replacement Instructions

Instructions for replacing the rotor plate and associated components.

Power Head Maintenance and Assembly

Power Head Exploded View

Exploded view of the engine's main power unit components.

Thermostat Replacement Guide

Detailed steps for removing, testing, and replacing the thermostat.

Engine Removal from Drive Shaft Housing

Procedure for separating the engine from the drive shaft housing.

Manual Starter and Carburetor Disassembly

Steps to remove and disassemble the manual starter and carburetor.

Leaf Valve Housing and Bearing Housing Disassembly

Procedures for disassembling leaf valve housing and bearing housing.

Sealing Ring Installation and Crankshaft Removal

Instructions for installing sealing rings and removing the crankshaft.

Crankshaft Bearing and Piston Inspection

Procedure for replacing crankshaft bearings and inspecting pistons.

Piston Ring Fitting and Engine Block Plug Check

Steps for fitting piston rings and checking engine block plugs.

Power Head Assembly and Shimming

Steps for assembling the power head and shimming the bearing housing.

Leaf Valve Housing and Carburetor Assembly

Steps for assembling the leaf valve housing and mounting the carburetor.

Rotor Plate and Ignition Adjustment

Procedure for installing the rotor plate and setting ignition timing.

Manual Starter Assembly Steps

Instructions for assembling the manual starter components.

Gear Case Maintenance

Gear Case Exploded Views

Exploded view of the gear case components, upper and lower sections.

Lower Gear Housing Disassembly

Steps for disassembling the lower gear housing for maintenance.

Drive Pinion and Gear Selector Removal

Procedure for removing the drive pinion, thrust washer, and gear selector.

Upper Gear Housing Disassembly

Instructions for disassembling the upper gear housing.

Sealing Rings and Bushing Replacement

Guidance on replacing sealing rings and bushings in the gear housing.

Water Pump Impeller and Seal Replacement

Steps for removing and replacing water pump impellers and seals.

Water Pump and Housing Assembly

Instructions for assembling the water pump impellers and housing components.

Lower Gear Casing Dismantling

Detailed steps for dismantling the lower gear casing.

Gear Replacement and Shaft Seal Check

Procedure for checking and replacing gears and checking propeller shaft seals.

Gear Casing Mounting Procedure

Steps for assembling new bushings and mounting the gear casing.

Gear and Propeller Shaft Installation

Procedure for mounting the gear and propeller shaft into the gear casing.

Drive Shaft Housing Maintenance

Drive Shaft Housing Exploded View

Exploded view of the drive shaft housing components.

Drive Shaft Housing Dismantling

Instructions for removing and disassembling the drive shaft housing.

Cooling Water Pipe Replacement

Procedure for replacing the cooling water pipe.

Engine and Drive Shaft Housing Assembly

Steps for assembling the engine to the upper drive shaft housing.

Gear Housing Cover Assembly

Instructions for assembling the gear housing cover and checking the gear operation.

Cooling Water Pump Replacement

Steps for draining oil and replacing cooling water pump components.

Water Pipe and Pump Housing Assembly

Instructions for assembling the water pipe and pump housing.

Gear Housing Assembly and Gear Selector

Steps for assembling the gear housing and installing the gear selector.

Stern and Swivel Brackets Maintenance

Stern and Swivel Brackets Exploded View

Exploded view of the stern and swivel bracket components.

Reconditioning Steering Operation

Steps to address stiff or poor steering operation.

Control Handle and Steering Shaft Removal

Procedure for removing the control handle and steering shaft.

Reverse Catch Replacement Guide

Instructions for replacing the reverse catch and associated springs.

Stern Bracket and Friction Cone Replacement

Steps for replacing the stern bracket and friction cones.

Control Handle Assembly Steps

Procedure for assembling the control handle and its components.

Control Mechanism Disassembly

Instructions for disassembling the control mechanism and checking parts.

Manual Starter Maintenance

Manual Starter Exploded View

Exploded view of the manual starter components.

Starter Removal Procedure

Basic steps for removing the starter from the engine.

Starter Rope Replacement Guide

Detailed instructions for replacing the starter rope.

Return Spring Replacement Procedure

Procedure for replacing the return spring in the starter mechanism.

Electrical System Troubleshooting

Electrical System Diagram

Diagram showing the engine's electrical system components and wiring.

Wiring Diagram for Electrical Start

Detailed wiring diagram for the electrical start system.

Electrical System Fault Tracing

Common electrical faults and their causes and troubleshooting measures.

Starter Motor Not Operating Troubleshooting

Troubleshooting steps when the starter motor does not operate but the solenoid engages.

Alternator Not Charging Troubleshooting

Troubleshooting steps when the alternator is not charging the battery.

Engine Preparation and Lubrication

Laying Up the Engine for Winter

Procedure for protecting the engine during long-term storage.

Lubrication Schedule and Guide

Table detailing lubrication points and recommended lubricants.

Submerged Engine Procedures

Engine Submerged Troubleshooting Overview

Troubleshooting steps for engines that have been submerged in water.

Starting Engine Dropped Overboard (Not Running)

Procedure for starting an engine that was not running when submerged.

Handling Engine Dropped Overboard (Running)

Procedure for handling an engine that was running when submerged.

Engine Submerged in Fresh or Salt Water

Specific procedures for engines submerged in fresh or salt water for extended periods.

Engine Cover Components

Engine Cover Exploded View

Exploded view of the engine cover components.

Special Tools List

Special Tools Required for Service

List of special tools required for maintenance and repair.

Technical Specifications

General Engine Specifications

General specifications for engine type, dimensions, and weight.

Fuel System Specifications

Details on carburetor type, jets, and fuel pump.

Ignition System Specifications

Details on ignition system components like condenser and spark plugs.

Electrical Equipment Specifications

Specifications for alternator, battery, and electrical system.

Engine Technical Details

Specifications for engine displacement, bore, stroke, and compression.

Gear Housing Specifications

Details on gear housing reduction, oil type, capacity, and pressure.

Engine Operation and Starting

Starting Engine with Electric Starter

Procedure for starting the engine using the electric starter.

Propeller Selection Guide

Guidance on selecting the appropriate propeller for the engine and boat.

Engine Operation and Storage

Engine Operation, Transport, and Winter Storage

Instructions on engine operation, transport, and winter storage procedures.

Troubleshooting Flowchart

Engine Troubleshooting Guide

Flowchart to diagnose and identify potential engine faults.

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