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Volvo ECR235E User Manual

Volvo ECR235E
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Ref. No. 20042893-E 2019.08 English
OPERATOR'S MANUAL
ECR235E English
OPERATOR'S MANUAL
ECR235E
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Volvo ECR235E Specifications

General IconGeneral
BrandVolvo
ModelECR235E
CategoryVentilation Hood
LanguageEnglish

Summary

Foreword

Identification numbers

Provides details for identifying the machine and its components for service and contact purposes.

Presentation

Machine view

Illustrates and labels the main components of the excavator for identification.

CE-marking, EMC-directive

Details the machine's compliance with European directives for safety and electromagnetic compatibility.

Communication equipment, installation

Provides guidelines for installing communication equipment and ensuring protection against interference.

Safety components

Explains the importance of genuine Volvo parts and identifies safety-classified components.

Product plates

Locates and describes various identification plates on the machine for model and serial number information.

Information and warning decals

Details the location and purpose of decals affixed to the machine for operator awareness.

Instrument panels

Instrument panel, left

Describes the function and operation of switches and controls on the left instrument panel.

Instrument panel, front

Details the front instrument panel layout, including warning lights, gauges, and display screens.

Display unit

Explains the sequence and functions of the display unit screens for various operational information.

Instrument panel, right

Details switches and controls located on the right instrument panel for machine operation.

Instrument panel, rear

Describes service and auxiliary system connections located on the rear instrument panel.

Other controls

Controls

Details the functions of the left and right control levers for machine operation.

Cab

Describes features and access related to the operator's cab, including visibility and comfort.

Control lockout system

Explains the operation of the control lockout lever for safety during starting and stopping.

Operator comfort

Details adjustments and features of the operator seat and climate control system for comfort.

Operating instructions

Safety rules when operating

Outlines operator obligations and general safety guidelines for operating the machine.

Measures before operating

Lists essential checks and actions to perform before starting machine operation for safety.

Starting engine

Provides step-by-step instructions for starting the machine's engine, including cold weather procedures.

Hydraulic system, warming up

Explains the procedure for warming up the hydraulic system to prevent damage and ensure proper function.

Operating

Covers general guidelines for machine operation, including inclination limits and travel warnings.

Exhaust aftertreatment system

Details the function and operation of the exhaust aftertreatment system, including regeneration.

Stopping

Provides instructions on how to safely stop the machine and minimize theft risks.

Parking

Outlines procedures for parking the machine, including short-term and long-term storage recommendations.

Retrieving and towing

Details safety precautions and procedures for retrieving and towing a disabled machine.

Transporting machine

Provides instructions and considerations for safely transporting the machine, including tying down and component removal.

Operating techniques

Whole-body vibrations

Explains factors affecting vibration and provides guidelines for reducing exposure and risks.

Rules for digging

Details safety precautions and best practices for performing digging operations.

Working within dangerous areas

Covers safety procedures for operating near hazards like high voltage lines and on slopes.

Working on slopes

Provides specific precautions for operating the machine on inclines and slopes to maintain stability.

Working in water and on boggy ground

Offers guidance for operating in wet or boggy conditions and permissible water depth.

Working in cold weather

Outlines safety measures and advice for operating the machine in cold environmental conditions.

Demolition work

Details safety precautions and best practices for performing demolition tasks with the machine.

Reversible fan

Explains the function, modes, and settings for the reversible fan system.

Attachments

Describes the boom float position function and its safe operation.

Attachments, connecting and disconnecting

Provides detailed procedures for connecting and disconnecting attachments, including quick couplers.

Buckets

Details the process for changing, removing, and installing bucket teeth for maintenance.

Hammer

Explains proper selection, operation, and safety procedures for using the hydraulic breaker attachment.

Working with long range attachments

Offers guidance on operating long range attachments smoothly to maintain stability and avoid damage.

Hose rupture valves

Details the function and handling of hose rupture valves, including procedures for attachment lowering after rupture.

Selecting track shoes

Provides guidance on selecting appropriate track shoes based on ground conditions and their usage.

Lifting objects

Covers regulations, operator qualifications, and procedures for safe lifting operations.

Overload warning

Explains the overload warning system, its engagement, and pressure settings for safe lifting.

Signalling diagram

Illustrates standard hand signals used for communication between operator and signalman during operations.

Safety when servicing

Service position

Details the recommended machine positions for safe execution of various service tasks.

Before service, read

Emphasizes the importance of reading the operator's manual and following safety precautions before starting service.

Battery disconnect switch

Explains the location and function of the battery disconnect switch for electrical safety during service.

Electrical distribution box

Locates the electrical distribution box and provides information on relays and fuses for maintenance.

Hydraulic system

Highlights the importance of cleanliness and proper procedures for any work on the hydraulic system.

Hydraulic oil

Provides guidelines on the correct hydraulic oil type, handling, and environmental safety measures.

Entering, leaving and climbing the machine

Details safe practices for mounting and dismounting the machine to prevent injuries.

Fire prevention

Outlines measures to prevent fires, including safe practices during fueling and maintenance.

Handling hazardous materials

Covers safe handling procedures for materials like heated paint, rubber, plastics, and dust.

Handling line, tubes and hoses

Details safety precautions for inspecting and handling hydraulic and fuel lines, tubes, and hoses.

Maintenance

Lubrication and service chart

Provides a chart outlining lubrication points and service intervals for machine components.

Service history

Explains the importance of recording service history for warranty and resale value.

Arrival Inspection

Describes pre-factory delivery checks and adjustments performed by the dealer.

Delivery Inspection

Details the inspections performed by the dealer or distributor before machine delivery.

Delivery Instructions

Mentions that the dealer provides 'Delivery instructions' to the buyer.

Maintenance service, every 10 hours

Outlines daily checks and tasks required every 10 operating hours for machine upkeep.

Maintenance service, every 50 hours

Details maintenance tasks required every 50 operating hours, including fluid level checks.

Maintenance service, every 250 hours

Lists maintenance tasks to be performed every 250 operating hours, such as swing drive unit service.

Maintenance service, every 500 hours

Specifies maintenance tasks required every 500 operating hours, including radiator and cooler cleaning.

Maintenance service, every 1000 hours

Details maintenance tasks to be performed every 1000 operating hours, such as track drive unit checks.

Maintenance service, every 2000 hours

Outlines maintenance tasks required every 2000 operating hours, including filter replacement and coolant checks.

Maintenance service, every 4000 hours

Specifies maintenance tasks to be performed every 4000 operating hours, such as secondary air cleaner filter replacement.

Maintenance service, when required

Covers maintenance tasks that should be performed based on specific conditions or indicators.

Specifications

Recommended lubricants

Lists recommended oils and greases for various machine systems based on ambient temperature.

Engine oil

Specifies engine oil grades and change intervals based on oil type and fuel sulfur content.

Coolant

Provides details on Volvo Coolant VCS, mixture ratios, and clean water requirements for the cooling system.

Hydraulic oil

Details approved hydraulic oils and viscosity recommendations for different ambient temperatures and conditions.

Grease

Lists recommended greases for digging equipment and their mixability with different additives.

Fuel system

Covers fuel quality requirements, biodiesel usage, and engine emission compliance standards.

Engine

Provides engine specifications, including displacement, power output, and carbon dioxide emissions.

Electrical system

Details system voltage, starter, batteries, alternator, and lighting, including fuse and relay assignments.

Cab

Provides information on operator seat criteria, vibration, and sound levels within the cab.

Hydraulic system

Specifies technical data for main pumps, servo pumps, control valves, and pedals.

Machine weights

Lists the weights of disassembled parts like counterweight, boom, dipper arm, and dozer blade.

Ground pressure

Provides ground pressure calculations for various shoe widths and operating weights.

Working ranges

Details the maximum digging reach, depth, cutting height, and dumping height for different boom/arm configurations.

Recommended bucket sizes

Lists maximum permitted bucket sizes for different shoe widths and boom/arm configurations.

Digging forces

Specifies breakout and tearout forces for various boom, dipper arm, and operating modes.

Lifting capacities

Provides tables for lifting capacities based on machine configuration, reach, and load conditions.

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