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Volvo EC210B User Manual

Volvo EC210B
244 pages
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E(Z1OB
Ser. No 14132-
VOWO

Table of Contents

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Volvo EC210B Specifications

General IconGeneral
BrandVolvo
ModelEC210B
CategoryExcavators
LanguageEnglish

Summary

Foreword and General Information

Safety Regulations and Warnings

Highlights operator's duty for safety and explains warning symbols.

Machine Presentation and Overview

General Machine Description

Covers intended use, engine, electrical, and hydraulic systems.

Cab Features and Protection

Details cab design, safety features (FOPS/FOG), anti-theft, and modification policies.

Compliance and Regulatory Information

Explains CE marking, Declaration of Conformity, and EU EMC Directive.

Machine Plates and Decals Identification

Product Plate Descriptions

Illustrates and describes the location and purpose of various product plates.

Information and Warning Plates

Depicts warning and information texts on the machine and their mounting locations.

Lifting Capacity Tables

Provides comprehensive tables of lifting capacities for various configurations.

Instruments and Controls Overview

Instrument Panel Layout and Gauges

Overview of the instrument panel, including gauges for fuel and coolant.

Warning Lamps and Indicators

Details all warning lamps, indicators for various systems and optional features.

Message Center Display (MCD) and Buttons

Explains MCD screens for operator information, error messages, and control buttons.

Machine Switches and Controls

Engine Speed and Travel Control Switches

Details switches for engine speed modes, travel selection, and power modes.

Attachment and Quickfit Control Switches

Explains switches for boost, hammer, shear, quickfit, and overload warning functions.

Cab, Auxiliary, and Climate Controls

Details switches for cab lights, wipers, heater, radio, and optional controls.

Machine Controls and Operation Levers

Operating Levers for Swing, Arm, Boom, and Bucket

Explains the function of the left and right operating levers for machine movement.

Travel Levers, Pedals, and Optional Controls

Details operation of travel controls and optional pedals for boom/quickfit.

Lever Control Patterns and Adjustments

Explains how to change machine control patterns and adjust lever functions.

Operating Instructions

Running-in Procedures

Provides guidelines for operating the machine during the initial period for longevity.

Whole Body Vibrations and Operator Safety

Discusses vibration effects and guidelines for reducing operator exposure and risks.

Safety and Responsibility in Operation

Covers operator duties, responsibility for others, and general safety practices.

Machine Operation on Slopes and Traveling

Provides safety instructions for operating on slopes and during travel.

Transporting the Machine Safely

Loading and Unloading Procedures

Details safe procedures for loading, unloading, and securing the machine.

Disassembling Components for Transport

Explains how to disassemble machine components for safe transport.

Disconnecting Hydraulic Hoses Safely

Details safe procedures for disconnecting hydraulic hoses and lines, including pressure release.

Lifting Machine Safely

Provides instructions and warnings for safely lifting the machine with appropriate equipment.

Counterweight Installation and Removal

Counterweight Removal Procedures

Steps for safely removing the counterweight, especially for international markets.

Counterweight Installation Steps

Detailed procedure for installing the counterweight, including safety warnings.

Changing Bucket Procedures

Removing the Bucket Safely

Details steps and safety warnings for removing the bucket.

Installing the Bucket Correctly

Provides instructions for aligning and installing the bucket, including testing.

Hydraulic Quickfit (SI) Operation

Quickfit Attachment and Detachment

Details the process of attaching and detaching the quickfit, including safety warnings.

Quickfit Adjustment Procedures

Explains how to adjust the quickfit attachment using shims for proper fitting.

Selecting Track Shoe Types

Track Shoe Selection Guide

Guides selection of track shoes based on ground conditions and usage precautions.

Hose Rupture Valves (Option) Functionality

General Hose Rupture Valve Information

Explains the function and safety warnings regarding hose rupture valves.

Boom Lowering After Hose Rupture

Details procedures for lowering the boom mechanically in case of hose rupture.

Before Operating Checklist and Rules

Pre-Operation Checks and General Rules

Lists essential checks, general rules, and pre-start procedures before operating.

Engine Starting Procedures

Details the steps for starting the engine in different temperature conditions.

Checking Instruments, Lamps, and Gauges

Explains how to check instruments, warning lamps, and control lamps before starting.

Operating the Machine

Operating Attachments and Levers

Explains how to operate left/right levers for attachments and engine speed control.

Travel Direction Control

Details how to control machine movement forward, reverse, and turning.

Working with Bucket Techniques

Describes techniques for backhoe, ditching, loading, and float position work.

Escaping Swampy Ground

Provides guidance on how to escape if the machine gets bogged in swampy ground.

Signaling Diagram for Machine Operation

Hand Signals for Load Operations

Illustrates hand signals for raising, lowering, and moving loads horizontally.

Hand Signals for Machine Movements

Illustrates hand signals for boom, swing, arm, bucket movements, and travel.

Lifting Objects Safely

Safety Devices for Lifting

Covers load hooking devices, hose rupture valves, and overloading warning devices.

Lifting Precautions and Load Hooking

Emphasizes safe lifting practices, ground conditions, and load hooking principles.

Optional Parts and Attachments

Using Long-Range Attachments

Guidance on selecting and using long-range attachments, with operational notices.

Hydraulic Hammer Operation

Details main works and cautions for operating a hydraulic hammer.

Safety When Servicing the Machine

General Servicing Safety and Position

Covers general safety rules, knowledge, tools, and service position requirements.

Handling Lines, Tubes, and Hoses Safely

Provides safety instructions for handling hydraulic and fuel lines, tubes, and hoses.

Measures to Prevent Fire Hazards

Details precautions to prevent fire, including handling flammable materials and equipment.

Battery Safety and Handling

Rules for Batteries

Covers important safety rules for handling, charging, and using batteries.

Starting with Booster Batteries

Provides step-by-step instructions for safely jump-starting the machine.

Air Conditioning System Safety

Refrigerant Safety and Handling

Details safety precautions and health risks associated with refrigerant R134a.

First Aid Measures for Refrigerant Contact

Provides first aid instructions for accidental contact with escaping refrigerant.

Safe Climbing On/Off Machine

Using Handholds and Steps

Provides instructions on using handholds and steps for safe entry and exit.

Service and Maintenance Procedures

Engine Service and Maintenance

Covers checking and changing engine oil and oil filters.

Fuel System Maintenance

Details fuel tank servicing, sediment draining, and fuel filter replacement.

Cooling System Maintenance

Covers cleaning radiator fins, checking coolant, and changing coolant/filters.

Hydraulic System Maintenance

Covers checking and changing hydraulic oil, filters, strainers, and breather elements.

Swing Drive Unit Maintenance

Checking Swing Drive Unit Oil Level

Details procedures for checking and adjusting the oil level in the swing drive unit.

Track Drive Unit Maintenance

Checking Track Drive Unit Oil Level

Provides steps for checking and changing the oil in the track drive unit.

Handling Accumulator Safely

Accumulator Safety Precautions

Covers critical warnings and safety guidelines for handling high-pressure accumulators.

Accumulator Releasing Pressure Procedure

Details the steps to safely release pressure from the accumulator system.

Swing Gear and Bath Greasing

Greasing Swing Ring Gear Bearing

Explains the procedure and intervals for greasing the swing ring gear bearing.

Checking Swing Bath Grease

Details how to check the level and condition of grease in the swing bath.

Refilling Grease to Attachments

Greasing Excavator Unit Components

Provides daily and periodic greasing intervals for excavator unit parts.

Long Last Bushing Greasing (Option)

Details greasing intervals for boom, arm, and bucket linkages with optional bushings.

Recommended Grease Specifications

Grease Manufacturer Recommendations

Lists recommended greases from various manufacturers and their product names.

Grease Mixability Guide

Provides a chart showing the mixability of different grease types with various additives.

Air Conditioner System Maintenance

Filter Cleaning and Replacement

Covers cleaning ambient and main filters, and replacing them as needed.

Adjusting Air Conditioner Belt Tension

Explains how to check and adjust the air conditioner belt tension.

Track Slack Inspection and Adjustment

Inspecting Track Slack

Details how to inspect track slack and provides standard slack clearances for different conditions.

Adjusting Track Slack Tension

Provides step-by-step procedures for reducing and increasing track slack.

Tightening Track Shoe Bolts

Explains the procedure and torque specifications for tightening track shoe bolts.

Replacing Bucket Teeth

Standard Type Bucket Teeth Replacement

Details the procedure for replacing bucket teeth using a transverse pin.

Heavy Excavating Bucket Teeth Replacement

Explains how to replace bucket teeth using a vertical pin for heavy excavation.

Bucket Clearance Adjustment

Explains how to adjust bucket clearance using shims and check contact.

Lubrication Procedures and Chart

General Lubrication Principles

Explains the importance of lubrication and its two main purposes.

Lubrication and Service Chart Details

Provides a comprehensive chart of maintenance tasks and their intervals.

Periodic Replacement of Safety Critical Parts

Lists parts requiring periodic replacement for safety and fire prevention.

Machine Specifications

Recommended Lubricants and Viscosities

Lists recommended oils, greases, and refrigerants based on temperature and system.

Coolant Specifications and Requirements

Details coolant types, freeze protection, and clean water quality requirements.

Capacities and Service Intervals

Provides tables for fluid capacities and recommended service/replacement intervals.

Engine and Hydraulic System Specifications

Details engine specs, hydraulic pump specs, and main control valve data.

Machine Dimensions and Configurations

Machine Dimensions Table (LC)

Lists dimensions for the Long Crawler (LC) configuration with various boom/arm lengths.

Machine Dimensions Table (NLC/LR)

Lists dimensions for NLC and LR configurations with various boom/arm lengths.

Bucket and Arm Combination Options

Volvo Bucket and LC Undercarriage Combinations

Specifies permitted bucket capacities and combinations with different arm lengths for LC.

Maximum Permitted Buckets (Direct Fit)

Lists maximum permitted buckets for direct fit with standard and optional counterweight.

Maximum Permitted Buckets (Quick Fit)

Lists maximum permitted buckets for quick fit with standard and optional counterweight.

Digging Forces Data (Direct Fit Bucket)

Breakout and Tearout Forces (Direct Fit)

Provides breakout and tearout force values for direct fit buckets in various configurations.

Machine Working Ranges

Working Ranges with Direct Fit GP Bucket (Mono Boom)

Illustrates and lists digging reach, depth, cutting height for mono boom.

Working Ranges with 2-Piece Boom

Illustrates and lists digging reach, depth, cutting height for 2-piece boom configurations.

Care and Maintenance Journal

Maintenance Log Entries

Provides a template for recording maintenance dates, hours, signatures, and notes.

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