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Volvo EC15E User Manual

Volvo EC15E
238 pages
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EC15E, EC18E, ECR18E, EC20E
EC15E, EC18E, ECR18E, EC20E
PUB 20051662-A 2018.09 English
English
Operator’s Manual
Operator’s Manual
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Table of Contents

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Volvo EC15E Specifications

General IconGeneral
BrandVolvo
ModelEC15E
CategoryExcavators
LanguageEnglish

Summary

Foreword

Safety regulations

Explains safety symbols (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

Identification numbers

Details how to identify machine and parts using manufacturer and PIN numbers.

Presentation

Intended use

Defines how the machine should be used and in which environments.

Environmental requirements

Advises on following environmental legislation during operation and maintenance.

Engine

Describes the Volvo engine type and cooling system.

Cab

Details cab safety standards (TOPS, ROPS, OPG) and features like heating/ventilation.

Hydraulic system

Explains the closed circuit hydraulic load-sensing system.

Equipment

Lists optional equipment like quick couplers and hydraulic breakers.

Modifications

Warns about consequences of unauthorized modifications and approval procedures.

Travel system

Describes the travel motion via rubber tracks and travel motors.

Slewing system

Explains the slewing ring drive and protection.

Anti-theft device

Describes the optional anti-theft device for machine security.

CareTrack

Details the telematics system for machine monitoring and tracking.

Tool kit

Lists the tools included in the optional tool kit.

Machine view

Provides a diagram of the machine with numbered components.

CE-marking, EMC-directive

Explains CE marking and its meaning according to EU directives.

EU EMC Directive

Discusses electromagnetic compatibility requirements and standards.

EU conformity certificate

Details the manufacturer's declaration of conformity with EU directives.

Communication equipment, installation

Provides guidelines for installing communication equipment and aerials.

Safety components

Explains the importance of genuine Volvo spare parts for safety and reliability.

Product plates

Illustrates and describes various product identification plates on the excavator.

Information and warning decals

Shows locations and importance of decals on the machine.

USA federal clean air act

Explains regulations related to emissions control for non-road engines.

Fuel system

Provides recommendations for diesel fuel quality and sulfur content.

Instrument panels

Instrument panel, left

Details the left instrument panel, including the immobiliser system keypad.

Display unit

Explains the functions of the display unit and its indicators.

Instrument panel, right

Lists and describes switches and controls on the right instrument panel.

Other controls

Controls

Identifies various control levers and buttons within the operator's cab.

ROPS

Explains Roll Over Protective Structure (ROPS) and Operator Protective Guard (OPG) levels.

Operator comfort

Discusses the importance of a correctly adjusted operator's seat.

Emergency exit

Details the alternative exit path through the rear window.

Audio system (optional equipment)

Describes the location and features of the optional audio system.

Operating instructions

Running-in instructions

Advises on proper operation during the first 100 hours of use.

Visibility

Discusses importance of visibility and methods to improve it, including signal man.

Mirror setting

Explains how to adjust rear-view mirrors for better visibility.

Measures before and during operation

Lists checks to perform before and during machine operation.

Safety rules when operating

Outlines operator obligations and safety rules for operation.

Operator safety

Details safety precautions for the operator, including clothing and posture.

Measures before operating

Provides a checklist for pre-operation checks.

Starting engine

Step-by-step guide for starting the machine's engine.

Starting with booster batteries

Instructions for starting the machine using booster batteries.

Stopping

Procedure for safely stopping the machine and shutting down the engine.

Parking

Steps for safely parking the machine, including security measures.

Retrieving and towing

Instructions for safely towing the machine.

Attachments, alternative lowering

Explains how to lower attachments using accumulator pressure.

Transporting machine

Guidelines for safely transporting the machine on a truck or trailer.

Operating techniques

Eco driving

Tips for environmentally friendly and fuel-efficient operation.

Whole-body vibrations

Discusses factors affecting vibration and guidelines for reducing it.

Rules for digging

Safety rules and precautions specific to digging operations.

Working within dangerous areas

General safety guidelines for operating in hazardous areas.

Working in cold weather

Safety precautions and operational advice for cold weather conditions.

Demolition work

Safety guidelines and procedures for performing demolition work.

Attachments

General information and safety warnings regarding machine attachments.

Attachments, connecting and disconnecting

Instructions for safely connecting and disconnecting attachments like buckets.

Attachment brackets

Information on Volvo attachment brackets and safety considerations.

Hydraulic attachment bracket

Details on connecting and disconnecting buckets using a hydraulic attachment bracket.

Pressure release

Procedure for releasing hydraulic system pressure before service.

Buckets

Instructions on how to use buckets for digging trenches and backfilling.

Offset boom

Explains the use of the lateral offsetting function for digging along walls.

Special hydraulics

Discusses the use of special hydraulics and pressure release.

Hammer (hydraulic breaker)

Safety and operational guidelines for using the hydraulic hammer.

Disconnecting with pivot pins

Steps for disconnecting the hammer using pivot pins.

Connecting to an attachment quick coupler, hydraulic

How to connect the hammer to a hydraulic attachment quick coupler.

Disconnecting from an attachment quick coupler, hydraulic

How to disconnect the hammer from a hydraulic attachment quick coupler.

Hose rupture valves (optional equipment)

Explains the function of hose rupture valves for safety during attachment lowering.

Tracks

Information on operating with rubber tracks and moving over obstacles.

Lifting objects

General guidelines for lifting objects with the excavator.

Lifting capacities

Explains how lifting capacities are determined and general notes.

Signalling diagram

Standard hand signals used for guiding operations.

Safety when servicing

Before service, read

Essential safety precautions and checks before starting service work.

Service position

How to position the machine for safe maintenance and repair.

Entering, leaving and climbing the machine

Safe procedures for accessing and exiting the machine cab.

Fire prevention

Measures to prevent fires and actions to take in case of a fire.

Handling hazardous materials

Safety precautions when handling heated paint, rubber, and plastics.

Handling line, tubes and hoses

Safety instructions for handling high-pressure hydraulic lines, tubes, and hoses.

Maintenance

Service history

Information on maintaining the service history log for warranty and resale.

Arrival Inspection

Details the inspection process before the machine leaves the factory.

Delivery Inspection

Details the inspection process before the machine is delivered to the customer.

Delivery Instructions

Information provided by the dealer upon machine handover.

Service Programme

Outlines the maintenance schedule required for factory warranty.

Service points

Illustrates the locations of key service points on the machine.

Lubrication and service chart

A comprehensive chart detailing lubrication and service tasks and their intervals.

Maintenance service, every 10 hours

Details routine maintenance tasks performed every 10 operating hours.

Maintenance service, every 50 hours

Routine maintenance tasks performed every 50 operating hours.

Maintenance service, every 250 hours

Maintenance tasks performed every 250 hours, including track tension.

Maintenance service, every 500 hours

Maintenance tasks performed every 500 hours, including radiator cleaning.

Maintenance service, every 1000 hours

Maintenance tasks performed every 1000 operating hours, including secondary air filter replacement.

Maintenance service, when required

Maintenance tasks that need to be performed based on specific conditions or requirements.

Recommended intervals for critical parts

Lists critical parts and their recommended inspection/replacement intervals for safety.

Maintenance under special environmental conditions

Maintenance considerations for special environmental conditions like water, freezing weather, and demolition.

Specifications

Recommended lubricants

Details recommended oil grades and their viscosity for different ambient temperatures.

Coolant

Specifies Volvo Coolant VCS requirements for mixture and water quality.

Engine oil

Lists engine oil grades and their changing intervals based on fuel sulfur content.

Fuel system

Covers fuel specifications, quality requirements, and sulfur content.

Service capacities and change intervals

Lists fluid capacities and recommended change intervals for various systems.

Engine

Provides detailed specifications for the Volvo D0.9A engine.

Electrical system

Details system voltage, battery, alternator, and starter motor specifications.

Cab

Information on cab interior, filter, operator seat, and upholstery.

Hydraulic system

Specifies pressures and configurations for the hydraulic system.

Transmission

Details travel and braking systems for the transmission.

Machine weights

Lists machine weights for different configurations and options.

Ground pressure

Provides ground pressure values for different machine versions and cab types.

Dimensions

Provides dimensional data for various machine configurations.

Working ranges

Illustrates and lists the working ranges (reach, depth, height) for different configurations.

Digging forces

Lists breakout and tear-out forces for different bucket and dipper arm configurations.

Lifting capacities

Explains how lifting capacities are determined and general notes.

Hammer

Specifications for the HB02TLN hammer and its tools.

Service history

Log pages for recording service and maintenance activities.

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