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Volvo TAD734GE Repair Manual

Volvo TAD734GE
160 pages
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Workshop Manual
Group 30
TAD650VE, TAD660VE,
TAD734GE, TAD750VE, TAD760VE
I
4(0)

Table of Contents

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Volvo TAD734GE Specifications

General IconGeneral
Engine ModelTAD734GE
Cooling SystemLiquid-cooled
Displacement7.15 liters
Bore x Stroke108 x 130 mm
AspirationTurbocharged
Fuel SystemElectronic Unit Injectors (EUI)
Engine Speed1500 rpm
Emission LevelEU Stage II
Engine Type4-stroke, 6-cylinder in-line diesel engine

Summary

Safety Information

Safety Rules

General safety rules and precautions for working with the EMS 2 system.

General Information

About This Workshop Manual

Details about the manual's content, scope, and application to engine models.

Spare Parts

Information on using Volvo Penta Original Spare Parts for system maintenance.

Certified Engines

Requirements for servicing emission-certified engines and warranty implications.

Repair Instructions

General Advice on Working with EMS Engines

Essential advice to prevent damage to engine control units and electronics.

Fault Tracing Cables and Connectors

Methods for checking connectors, terminals, and cables for faults.

Checking the Charging System

Steps to check alternator belt tension, connections, and battery charging.

Rail Pressure Measurement

Procedure for measuring rail pressure using a multimeter and adapter cable.

Special Tools

EMS 2 Engine Management System

General Information

Overview of the EMS 2 electronic system for diesel engine control.

Fuel Control

How the EMS 2 electronically controls fuel injection amount and advance.

Diagnostic Function

Purpose of the diagnostic function to identify and report system malfunctions.

Component Location

TAD 650, 660, 750, 760 VE

Diagram showing component locations on TAD 650, 660, 750, 760 VE engines.

TAD 734 GE

Diagram showing component locations on the TAD 734 GE engine.

Component Description

Injectors

Explanation of how injectors are controlled and their function in fuel delivery.

Speed Sensor Crankshaft

Details on the inductive crankshaft speed sensor and its signal.

Sensor Boost Pressure/Boost Temperature

Description of the combined sensor measuring boost pressure and temperature.

Sensor Oil Pressure Engine

Description of the engine oil pressure sensor and its function.

Sensor Common Rail Pressure

Description of the sensor measuring fuel pressure in the common rail.

Engine Control Unit EMS 2

Details of the EMS 2 unit, its processor, and the information it receives.

Malfunctions

Fault Code Information

Explanation of fault code components: MID, PID, PPID, SID, PSID, FMI, SPN.

FMI Table

Standard SAE Failure Mode Identifier (FMI) codes and their display/text explanations.

Network

Description of CAN and J1587 communication buses used in the system.

Manual Fault Tracing in Bus Cables

Procedures for manually tracing faults in bus cables using a multimeter.

Diagnostic Trouble Codes

MID 128 PID 45 Inlet Air Heater Status

Troubleshooting for inlet air heater status faults including FMI codes.

MID 128 PID 94 Fuel Pressure

Troubleshooting for fuel pressure issues, including FMI codes and fault tracing.

MID 128 PID 100 Oil Pressure

Troubleshooting for oil pressure faults, including FMI codes and possible reasons.

MID 128 PID 164 Rail Pressure

Troubleshooting for rail pressure faults, including FMI codes and symptoms.

MID 128 SID 22 Speed Sensor Crankshaft

Troubleshooting for crankshaft speed sensor faults, including FMI codes and circuit descriptions.

MID 128 SID 39 Engine Starter Relay

Troubleshooting for engine starter relay faults, including FMI codes and circuit descriptions.

MID 128 SID 231 Communication Fault J 1939

Troubleshooting for J1939 communication faults between EMS2 and DCU/CIU.

Engine Protection

Derate to Engine Protection Map

Map detailing engine derating parameters based on temperature and pressure.

Wiring Diagrams

EMS2 Vehicle Harness TAD650, 660, 750, 760 VE

Wiring diagram for the EMS2 vehicle harness on TAD650-760VE models.

EMS2 Engine Harness TAD734 GE

Wiring diagram for the EMS2 engine harness on TAD734 GE models.

DCU Wiring Diagram

Wiring diagram for the Display Control Unit (DCU).

CIU Wiring Diagram

Wiring diagram for the Control Interface Unit (CIU).

Technical Data

Sensor Fuel Pressure

Technical specifications for the fuel pressure sensor.

Speed Sensor Camshaft / Crankshaft

Technical specifications for camshaft and crankshaft speed sensors.

Sensor Oil Pressure

Technical specifications for the engine oil pressure sensor.

Sensor Rail Pressure

Technical specifications for the rail pressure sensor.

Alternator

Technical specifications for the alternator, including voltage and capacity.

Starter Motor

Technical specifications for the starter motor, including voltage and capacity.

References to Service Bulletins

Notes

Report Form

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