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Volvo TAD1343GE User Manual

Volvo TAD1343GE
310 pages
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Workshop and repair manual
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7748841
01/06/2010
33525078101_0_1

Table of Contents

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Volvo TAD1343GE Specifications

General IconGeneral
Engine ModelTAD1343GE
Number of Cylinders6
Displacement12.8 L
Fuel TypeDiesel
Fuel SystemCommon Rail
Cooling SystemWater-cooled
AspirationTurbocharged
Engine Speed1800 rpm
Engine TypeIn-line 6-cylinder, 4-stroke diesel engine

Summary

00-0 General

General information

Technical data, maintenance, and repair instructions for standard Volvo Penta products.

Spare Parts

Spare parts for electrical and fuel systems are subject to national safety standards.

Certified engines

Special demands on service and repair for emission-certified engines.

00-9 Miscellaneous

Fan

Important instruction for handling the visco-fan when removed.

03-2 Specifications, Engine

General Tightening Torques

Specifies torque values for standard bolts.

Angle-tightened / stretch-limit bolts

Specifies requirements for angle-tightened or stretch-limit bolts.

Special Tightening Torques

Detailed tightening torques for specific engine components.

Front engine mountings, engine block

Tightening torques for engine mounting bolts.

Main bearing caps

Tightening torques for main bearing caps.

Big end bearing cap

Tightening torques for big end bearing caps.

Frame reinforcement

Tightening torques for frame reinforcement bolts.

Timing gear plate

Tightening torques for timing gear plate bolts.

Timing gear wheels

Tightening torques for various timing gear components.

Flywheel and timing cover

Tightening torques for flywheel housing bolts.

Timing Gear Cover, Upper

Tightening torques for upper timing gear cover bolts.

Flywheel

Tightening torques for flywheel bolts.

Cover, crankshaft seal

Tightening torques for crankshaft seal cover bolts.

Vibration damper, crankshaft

Tightening torques for vibration damper bolts.

Cylinder Head

Tightening torques for cylinder head bolts.

Bearing caps, camshaft/rocker arm shaft

Tightening torques for camshaft and rocker arm shaft bearing caps.

Valves / floating rocker arm / EGR

Tightening torques for valve and EGR components.

Spring plate

Tightening torque for spring plate.

Valve Cover

Tightening torques for valve cover bolts.

03-3 Specifications, Electrical

Steering System

Engine oil temperature sensor resistance values across temperature range.

Coolant temperature sensor

Resistance values for coolant temperature sensor across temperature range.

Charge air temperature sensor

Resistance values for charge air temperature sensor across temperature range.

Pressure drop indicator

Operating parameters for the pressure drop indicator.

Camshaft sensor

Specification for distance to gearwheel.

Crankcase sensor

Sensor alarm limit and normal value for crankcase pressure.

05-1 Safety Instructions

Safety Information

Manual contains repair instructions, descriptions, and technical data for Volvo Penta products.

General Safety Precautions

General safety precautions and risks to be aware of when working on the engine.

08-2 Special Service Tools

Manometer

Tool for adjusting lubricating oil pressure.

Compression meter

Tool for compression testing.

Slide hammer

General purpose tool for removal/installation.

Rotation tool

Counterhold for rotating gearwheels.

20-0 Engine Information, General

Design and Function

Identification numbers for engine components like chassis and serial numbers.

Group 21: Engine

General overview of the inline six-cylinder diesel engine.

Cylinder Head

Description of cylinder head construction, coolant thermostat housing, and ducts.

Cylinder block

Description of the cast iron cylinder block and lubrication system ducts.

Engine stiffening frame and oil sump

Description of engine stiffening frame and plastic oil sump.

Sealing joints

Details on wet cylinder liner sealing and gasket construction.

Cylinder head, guides to cylinder block

Guides for cylinder head installation and positioning.

Piston, cylinder lining, connecting rod

Description of pistons, cylinder liners, and connecting rods.

Camshaft and valve mechanism

Overview of overhead camshaft and valve mechanism.

Internal EGR

General description of the internal EGR system.

Normal engine operation

Illustration of control valve operation during normal engine operation.

EGR activation

Illustration of control valve operation during EGR activation.

Crankshaft, vibration damper, flywheel

Description of crankshaft construction and components.

Engine Transmission

Diagram and description of timing gear wheels and their functions.

Engine timing intermediate gear

Details on intermediate gears and their installation.

Covers

Description of engine timing gear covers and flywheel housing.

21-0 Engine Complete, General

General

Overview of the inline six-cylinder diesel engine with EGR and turbocharger.

Exposing the Engine

Illustrations showing positioning of wire harnesses and hoses on the engine.

Exposing

Steps for removing engine components like hoses, pipes, and covers.

Fitting the Fixture

Steps for fitting a fixture to the engine for service.

Engine Fixture, Removal

Steps for removing the engine fixture and plate.

Engine Disassembly

Steps for timing gear removal.

Lube Oil Pump, Removal

Procedure for removing the lube oil pump.

Pistons, Removal

Steps for removing pistons and connecting rods.

Cylinder Liners, Removal

Steps for removing cylinder liners.

Crankshaft, Removal

Steps for removing the crankshaft.

Engine Assembly

Steps for crankshaft installation.

Cylinder Liner, Installation

Steps for installing cylinder liners.

Pistons, Installation

Steps for installing pistons and connecting rods.

Lube Oil Pump, Installation

Procedure for installing the lube oil pump.

Timing Gear, Installation

Steps for installing the timing gear.

21-1 Cylinder Head

Cylinder Head, Removal

Steps for removing the cylinder head.

Cylinder Head, Installation

Steps for installing the cylinder head.

21-3 Cylinder Liner, Pistons

Cylinder Liner and Pistons, Inspection

Procedures for inspecting cylinder liners and pistons for wear and damage.

Connecting Rod, Check

Procedures for checking connecting rods for cracks, straightness, and twist.

Connecting Rod Bushing, Check up

Procedures for checking connecting rod bushings.

21-4 Valve Mechanism

Valves and Unit Injectors, Adjustment

Procedures for adjusting valve play and unit injector settings.

Valve Guides, Inspection

Procedures for inspecting valve guides for wear.

Valve Guides, Replacing

Procedures for replacing valve guides.

Valves, Removal

Procedures for removing engine valves.

Valves, Installation

Procedures for installing engine valves.

Valve Seats and Valve, Grinding

Procedures for grinding valve seats and valves.

Valve Seat, Change

Procedures for changing valve seats.

Valve Stem Sealings, Replace

Procedures for replacing valve stem sealings.

21-5 Timing Gears and Shaft

Camshaft, Wear Check

Procedures for checking camshaft wear.

Camshaft Bearing Housing, Replace

Notes on replacing camshaft bearing housings.

Flywheel, Indication

Procedures for checking flywheel runout and distortion.

Gear Ring, Fywheel: Replace

Procedures for replacing the flywheel gear ring.

Sensors, Adjustment

Procedures for adjusting the camshaft sensor.

Main bearing, Change

Procedures for changing main bearings with crankshaft in place.

21-6 Crank Mechanism

Crankshaft seal, replace (front)

Procedures for replacing the front crankshaft seal.

Crankshaft Sealing, Change (rear)

Procedures for replacing the rear crankshaft seal.

Crankshaft, Inspection

Procedures for inspecting the crankshaft for wear and damage.

Main bearing, Change

Procedures for changing main bearings with crankshaft in place.

23-0 Fuel System, General

Fuel system, bleeding

Procedures for bleeding the fuel system.

Draining, Fuel Duct in Cylinder Head

Procedures for draining the fuel duct in the cylinder head.

23-3 Fuel Feed Pump and Filter

Fuel Feed Pressure, Check

Procedures for checking fuel feed pressure.

Fuel Filter Bracket, Change

Procedures for changing the fuel filter bracket.

Fuel Feed Pump, Change

Procedures for changing the fuel feed pump.

23-7 Injectors and Delivery Pipes

Unit Injector, Replace

Procedures for replacing unit injectors.

Copper sleeve for unit injector, replace

Procedures for replacing the copper sleeve for the unit injector.

23-8 Control System, ECM, Data Sets

Control Unit, Replace

Procedures for replacing the engine control unit (ECU).

25-0 Inlet and Exhaust System, General

Charge Air Pipe, Leakage Check

Procedures for checking charge air pipes for leaks.

25-1 Inlet and Exhaust Manifolds

Inlet Manifold, Change

Procedures for changing the inlet manifold.

25-5 Turbocharger

Turbocharger, Inspection

Procedures for inspecting the turbocharger.

Turbo, Change

Procedures for changing the turbocharger.

26-0 Cooling System, General

Draining the Cooling System

Procedures for draining the engine cooling system.

Cooling System, Cleaning

Procedures for cleaning the engine cooling system.

Coolant Level, Checking and Topping Up

Procedures for checking and topping up coolant levels.

Cooling System, Pressure Testing

Procedures for pressure testing the cooling system.

26-2 Coolant Pump, Thermostat

Coolant Pump, Change

Procedures for changing the coolant pump.

Drive Belts

Procedures for removing and installing drive belts.

Belt Tensioner, Change

Procedures for changing the belt tensioner.

Thermostat, Function Check

Procedures for checking thermostat function.

26-3 Fan, Fan Shroud

Belt Protector

Procedures for removing and installing the right belt guard.

Left belt guard

Procedures for removing and installing the left belt guard.

Upper belt guard

Procedures for removing and installing the upper belt guard.

32-1 Alternator

Alternator Belts, Change

Procedures for changing alternator belts.

Belt Tensioner, Change

Procedures for changing the belt tensioner.

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