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WABCO ABDX User Manual

WABCO ABDX
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REPAIR TRACK
MAINTENANCE
2391, S.52391, S.5
2391, S.52391, S.5
2391, S.5
REPAIR TRACK
MAINTENANCE
2391, S.52391, S.5
2391, S.52391, S.5
2391, S.5
SEPTEMBER, 2004
(SUPERSEDES ALL PREVIOUS ISSUES OF 2391, S.5 & S-4017)
Freight Air Brake Control Valve Portions:
ABDX, ABDXL, ABDX-R, ABDXL-R
© 2002 WABCO Freight Car Products. A Wabtec Corporation
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WABCO ABDX Specifications

General IconGeneral
ManufacturerWABCO
ModelABDX
Operating Temperature-40°C to +85°C
TypeControl Unit
Voltage Range18-32V DC

Summary

Safety Procedures and Warnings

Vehicle Chocking and Flagging

Ensure vehicle is chocked and blue flagged to prevent movement during work.

Air Jet Cleaning Precautions

Use air jet below 30 psi for cleaning; avoid direct contact with air stream or debris.

Air Jet Direction Warning

Never direct air jet towards another person to prevent injury.

Personal Eye Protection Requirement

Wear personal eye protection when working on equipment to prevent eye injury.

Brake Pipe Blowing Safety

Ensure personnel are clear of vehicle ends when blowing out brake pipe or operating valves.

Valve Portion Handling Safety

Handle valve portions carefully to prevent dropping and contamination.

Lifting Heavy Air Brake Portions

Use extreme care and adequate support when lifting heavy cast iron air brake portions.

Manual Scope and General Requirements

Document Scope and Purpose

To describe repair track procedures for control valve portions and avoid expense from careless handling.

Air Brake Equipment Testing Rules

Testing of Air Brake Equipment must follow AAR Interchange Rules.

Repair Track Equipment Standards

Specify containers for lubricants, brushes, shipping covers, stem guards, and tools.

Approved Lubricant Specifications

Lists approved lubricants (Dry Graphite, Brake Cylinder Lubricant) and their AAR specs.

Component Servicing and Handling

Portions must not be dismantled at the car; cleaning/lubricating requires AAR certified shop.

Valve Portion Transport and Testing

Transport removed valve portions to shop for cleaning, lubricating, and testing per instructions.

Air Brake System Testing Requirements

Entire air brake equipment must be tested per AAR Standard S-486.

Angle/End Cock Inspection Criteria

Inspect angle/end cocks for damage, wear, or play; replace if needed.

Rubber Parts Replacement Policy

Replace all rubber parts, including gaskets and strainers, with new WABCO parts.

Submerged Equipment Cleaning Procedure

Special cleaning operations are required for equipment submerged in water, per Section 4.

Control Valve Portion Overhaul

ABDX Type Control Valve Portions require complete overhaul every 144 months or as needed.

Repair Procedures for ABDX Control Valves

Service Portion Cleaning and Replacement

Steps for cleaning and replacing the ABDX/ABDX-R service portion.

Emergency Portion Cleaning and Replacement

Steps for cleaning and replacing the ABDX/ABDXL/ABDX-R/ABDXL-R emergency portion.

Cleaning Submerged ABDX Brakes and Rubber Parts

Procedure for Submerged Brakes

Detailed steps for cleaning ABDX type brakes that have been submerged in water.

Rubber Parts Shelf Life Policy

New rubber parts must not be applied if over five years old from date of manufacture.

Shelf Life Determination for Rubber Parts

Shelf life is determined by date coding on kits or molded dates on individual parts.

Proper Storage of Rubber Parts

Store rubber parts in a cool, dark, dry area, away from ozone-generating equipment.