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Vibratory rammers & tampers
BS 60-2
Wacker Neuson BS 60-2 Repair Manual
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Engine and Upper Machine Components
Repair
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Table of Contents
Table of Contents
5
Safety Information
9
Signal Words Used in this Manual
9
Machine Description and Intended Use
10
Safety Guidelines for Operating the Machine
11
Operator Safety While Using Internal Combustion Engines
13
Service Safety
14
Service and Repair Safety
16
Tools
17
Recommended Special Tools
17
Recommended Repair Tools
17
Maintenance Schedules
19
Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)
19
Periodic Maintenance Schedule (BS 500/600/700/650)
20
Periodic Maintenance Schedule (BS 50/60/70-2I)
21
Periodic Maintenance Schedule (BS 500/600/700-Oi)
22
Periodic Maintenance Schedule (DS 70)
23
Periodic Maintenance Schedule (DS 720)
25
Engine and Upper Machine Components
27
Removing the Silencing Cover
27
Replacing the Throttle Control (2-Stroke Models, 2010 and Later)
28
Replacing the Throttle Control (2010 4-Stroke Models)
30
Throttle Control (Pre-2010 Models)
33
Replacing the Stop Switch (2-Stroke Models, 2010 and Later)
34
Replacing the Stop Switch (4-Stroke Models, 2010 and Later)
37
Replacing the Guide Handle (2-Stroke Models, 2010 and Later)
39
Replacing the Guide Handle (4-Stroke Models, 2010 and Later)
42
Replacing the Guide Handle (Pre-2010 Models)
46
Shock Mounts
47
Tillotson Carburetor (BS 500/600/700/650 Only)
49
Fuel Lines (BS 50/60/70-2, BS 65)
51
Fuel Tank (BS Models)
52
Fuel Tank (DS Models)
53
Fuel Tank Cap
55
Muffler (Pre-2009 BS Models)
57
Engine Cooling Fins
59
Muffler (DS Models)
60
Replacing the Walbro Carburetor (Auto-Release Choke Models)
62
Replacing the WM 80 Engine (2010 and Later Models)
66
Removing Walbro Carburetor (Standard Choke Models)
68
Replacing the WM 80 Engine (Pre-2010 Models)
69
Replacing the Carburetor (WM 100 Engines)
71
Replacing the WM 100 Engine
75
Removing the WM 90 Engine
79
Engine (DS Models)
81
Clutch (2- and 4-Stroke Models)
83
Clutch (DS 720 Only)
85
Clutch (DS 70 Only)
87
Ramming System
89
Bellows
89
Replacing the Ramming Shoe
92
Spring System Cover Removal and Installation
95
Spring System
101
Inspecting the Spring System
103
Protective Pipe
104
Ramming System Lubrication (BS 500/600/700/650, DS 720)
105
Ramming System Lubrication (BS 50/60/70, BS 65, DS 70)
107
Crankcase
109
Crank Gear and Connecting Rod
109
Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 Only)
111
Clutch Drum
115
Oil Injection (if Equipped)
117
Testing the Float Switch (2010 and Later Models)
117
Replacing the Float Switch (2010 and Later Models)
118
Float Switch Testing and Replacement (Pre-2010 Models)
120
Oil Line Check Valve
122
Testing/Replacing the Oil Pump
124
Low Oil Shutdown (if Equipped)
127
Testing the Low Oil Unit
127
Troubleshooting
128
Engine Hard to Start
128
Engine Does Not Start
129
Engine Does Not Accelerate or Runs Poorly
129
Engine Overheats
130
Rammer Does Not Tamp
130
Rammer Jumps Erratically
131
10 Technical Data
132
10.4 Bs 500S
135
10.5 BS 50-2I
136
10.6 BS 500-Oi
137
Bs 600S
141
10.11 BS 60/70-2I
142
10.12 BS 600/700-Oi
143
10.13 BS 600/700 High Altitude
144
Bs 65-V
145
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Wacker Neuson BS 60-2 Specifications
General
Brand
Wacker Neuson
Model
BS 60-2
Category
Vibratory rammers & tampers
Language
English
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