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Walchem W600 Series User Manual

Walchem W600 Series
98 pages
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Five Boynton Road Hopping Brook Park Holliston, MA 01746 USA
TEL: 508-429-1110 WEB: www.walchem.com
W600 Series
Metal Finishing Controller
Instruction Manual

Table of Contents

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Walchem W600 Series Specifications

General IconGeneral
DisplayLCD
Input Voltage100-240V AC, 50/60Hz
Output TypeRelay
CommunicationModbus RTU
Storage Temperature-20 to 70°C (-4 to 158°F)
Humidity5% to 95% non-condensing
Enclosure RatingNEMA 4X/IP65
OutputsRelay
pH Range0 to 14 pH

Summary

1.0 Introduction

2.0 Specifications

2.1 Measurement Performance

Details sensor measurement capabilities, ranges, resolutions, and accuracy.

2.2 Electrical: Input/Output

Electrical specifications for inputs, outputs, and power.

2.3 Mechanical

Covers enclosure, dimensions, and sensor mechanical specifications.

2.4 Variables and their Limits

Lists configurable parameters and their operational limits.

3.0 Unpacking & Installation

3.1 Unpacking the unit

Instructions for inspecting the controller and its components upon arrival.

3.2 Mounting the electronic enclosure

Guidelines for physically mounting the controller enclosure to a wall.

3.3 Immersible Copper Sensor Installation

Instructions for installing the immersible copper sensor in a tank.

3.4 Flow Through Copper Sensor/Sample Loop Installation

Guidance for installing flow-through copper sensors and associated sample loops.

3.5 Flow Through Nickel Sensor/Sample Loop Installation

Guidance for installing flow-through nickel sensors and associated sample loops.

3.6 Other Sensor Installation

General guidance for installing various other types of sensors.

3.7 Icon Definitions

Explains the meaning of various symbols used on the controller interface.

3.8 Electrical installation

Details wiring procedures and safety precautions for electrical connections.

4.0 Function Overview

4.1 Front Panel

Describes the physical front panel layout and components of the controller.

4.2 Touchscreen

Explains how to navigate and interact with the controller's touchscreen interface.

4.3 Icons

Details the meaning and usage of various icons displayed on the controller.

4.4 Startup

Outlines the procedure for initial setup and configuration of inputs.

4.5 Shut Down

Provides instructions on how to safely power down the controller.

5.0 Operation using the touchscreen

5.1 Alarms Menu

Describes how to view and manage active alarms on the controller.

5.2 Inputs Menu

Explains how to access and configure sensor and digital inputs.

5.3 Outputs Menu

Guides users through configuring relay and analog outputs for control modes.

5.4 Configuration Menu

Covers global settings, security, network, and file management options.

6.0 Operation using Ethernet

6.1 Connecting to a LAN

Steps for connecting the controller to a local area network.

6.2 Connecting Directly to a Computer

Instructions for establishing a direct network connection to a PC.

6.3 Navigating the web pages

How to use a web browser to access and control the controller.

7.0 Maintenance

7.1 Copper or Nickel Sensor Cleaning

Procedures for cleaning copper and nickel sensors for accurate readings.

7.2 pH Electrode Maintenance

Guidelines for maintaining pH electrodes, including cleaning and calibration frequency.

7.3 Replacing the Fuse Protecting Powered Relays

Instructions on safely replacing fuses for powered relays in the controller.

8.0 Troubleshooting

8.1 Calibration Failure

Addresses common reasons and solutions for calibration failures across sensors.

8.2 Alarm Messages

Explains alarm messages, their causes, and corrective actions.

8.3 Procedure for Evaluation of Conductivity Electrode

Steps to evaluate and troubleshoot conductivity electrodes.

8.4 Procedure for evaluation of the pH/ORP electrode

Steps to evaluate and troubleshoot pH/ORP electrodes.

8.5 Diagnostic Lights

Interprets status of diagnostic lights on controller circuit boards.

9.0 Spare Parts Identification

10.0 Service Policy

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