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Walker
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MTL
Walker MTL User Manual
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OWNER’S MANUAL
Safety
, Assembly
, Ope
rating, and Maintenance I
nstructions
Model MT (2
0.0 HP)
Model MTL (
25.0 HP)
Model MTEFI (2
6.0 HP)
(Covers 20
04 Production)
Please Read and Save
These Instr
uctions
Effective Da
te:
01-01-0
4
For Safety
, Read All Safet
y and Op
eration
P/N 800
0-9
Instruc
tions Pr
ior to O
peratin
g Mac
hine
Price
$5.00
™
2
Table of Contents
Default Chapter
3
Table of Contents
3
General Information
6
Highlighted Information
6
Glossary
6
Identifying Number Locations
6
Engine Serial Number Location
7
Servicing of Engine and Drivetrain Components
7
Specifications
8
Engine
8
Electrical System
9
Transmission
9
Blade Drive
10
Tire Size
10
Tire Pressure
10
DIMENSIONS (Tractor and Mower)
10
Mower Deck
10
Curb Weight
11
Drive Belts
11
GHS SYSTEM (Optional)
11
Seat
12
Frame/Body Construction
12
Component Identification
13
Safety Instructions
18
Before Operating
18
Operating
19
Maintenance
20
Safety, Control and Instruction Decals
22
Assembly Instructions
24
Setup Instructions
24
Tire Installation (Tractor)
24
Battery Service
24
Wet Battery Service
24
Dry Battery Service
24
Battery Charging
25
Battery Installation
25
Mower Deck Assembly
26
Deck Caster Wheels Installation
26
Deck Discharge Chute Installation
26
Deck Discharge Shield Installation
27
PTO Shaft Guard Installation
27
Tilt-Up Roller Wheel Installation
27
Mower Deck Lnstallation on Tractor
27
Deck Installation
27
Deck Leveling
29
Preoperating Checklist
30
Operating Instructions
33
Control Identification, Location, and Function
33
Operating Controls
33
Engine Choke - (Model MT and MTL Only)
33
Engine Throttle
34
Forward Speed Control (FSC)
34
Steering Levers
34
Blade Clutch (PTO)
34
Parking Brake
34
Front Body Latch Release
36
Transmission Lockout Levers
36
Optional Cold Start Lever (Jackshaft Drive Belt Release)
36
Instrument Panel
37
Hourmeter
38
Voltmeter
38
Oil Pressure Warning Light
38
Over Temperature Warning Light (Model MT and MTEFI Only)
38
Water Temperature Warning Light (Model MTL)
38
Water Temperature Gauge (Model MTL)
38
Engine Service Light - Model MTEFI
38
Ignition Switch
39
Light Switch (for Optional Lights)
39
Warning Horn
39
Circuit Breakers
39
Starting the Engine
40
Adjusting Ground Speed and Steering
41
Engaging the Mower
42
Stopping the Machine
43
Adjusting Cutting Height
44
Transmission Lockout
44
Recommendations for Mowing
45
Recommendations for Tilt-Up Deck Operation/Transport
46
Grass Handling System (Ghs)
47
General Information
48
Clogging Checklist
49
Using the Tilt-Up Deck
50
Using the GHS Catcher
50
Powerfil
50
Full" Signal Horn
50
Cleaning the GHS Exhaust Screen
50
Dumping the Catcher
51
Tailgate Dumping
51
Using the Dump Bag
51
Power Dump Option
52
Maintenance Instructions
54
Maintenance Schedule Chart
54
Important Tips for Care of the Kohler Engine
55
Fuel System
55
Starting/Stopping
55
Cooling System - MT, MTEFI
55
Cooling System - MTL
55
Air Cleaner System
55
Oil
56
Lubrication
56
Engine Oil
56
Engine Break-In Oil
56
Checking Engine Crankcase Oil Level
56
Changing Engine Crankcase Oil/Oil Filter
57
Grease Fitting and Oil Point Lubrication
57
Mower Deck Gearbox Lubrication
60
DSD52 or DSD62 Mower Deck Lubrication
60
Tractor PTO Gearbox Lubrication
61
Checking Gearbox Oil Level
61
Changing Gearbox Oil
61
Gear Axle Lubrication
61
Hydrostatic Transmission Fluid
62
Checking Hydrostatic Transmission Fluid Level
62
Changing Hydrostatic Transmission Fluid
62
Cleaning
63
Engine Air Cleaner System
63
Turbine Precleaner
64
Donaldson Radialseal™ Air Cleaner
64
Engine Cooling System - MT20 and MTEFI
66
Air Intake System
66
Cylinder Head Cooling Fins
66
Engine Cooling System - MTL
66
Radiator Screen and Cooling Fins
66
Flushing Radiator and Changing Coolant
67
Grass Buildup in Mower Housing
67
GHS Blower
68
GHS Exhaust Screen
68
Hydrostatic Transmission Cooling Fins
69
Checking/Servicing
69
Engine Cooling System - MTL
69
Coolant Level
69
Security of Air Filtration Components
70
Battery
70
Electrolyte Level
70
Cleaning the Terminals
71
Charging the Battery
71
Tire Pressure
71
Wheel Bolt Torque
71
Sharpen Mower Blades
71
Drive Belts
72
Mower Deck Gearbox Oil Seals
73
Spark Plugs
73
Ignition Wires
73
Fuel Lines and Clamps
73
Radiator Hoses and Clamps - MTL
73
Engine Starter
73
Blade Brake Action
73
PTO U-Joints
73
Replacing/Repairing
74
Drive Belts
74
Engine PTO Drive Belt
75
Jackshaft Drive Belt
76
GHS Blower Drive Belt
77
Hydrostatic Ground Drive Belt
78
Fuel Filter - Model MT and MTL
79
Fuel Filter - MTEFI
79
Blade Overload Shear Bolts
79
PTO Shear Pin
80
Mower Blades
80
Mower Deck Gearbox Replacement
81
GHS Blower Assembly
82
GHS Blower Assembly Removal
82
Blower Wheel Removal
82
Blower Wheel Installation
83
GHS Blower Assembly Installation
83
Adjustments
84
Safety Switches
84
Tail Wheel Bearing Preload
84
Steering Levers
84
Blade Clutch (PTO)
85
Clutch Engagement/Belt Tension
85
Clutch Disengagement/Brake Action
86
Stop Block Eccentric Adjustment
87
Clutch Idler Pulley Travel Adjustment
87
Blade Brake Band Adjustment
87
Transmission Control
88
Set Forward Travel Limit (Stop)
88
Steering Lever End Play Adjustment
89
Neutral Function Adjustment
89
Straight Ground Travel Adjustment
90
Forward Speed Control Friction Lock
90
Tilt-Up Deck Adjustable Stop
91
Carburetor - MT
91
Engine Idle Adjustment
91
Carburetor - MTL
92
Low Idle Speed (RPM) Adjustment
92
GHS "Full" Signal Horn with Grass-Pak ® Switch
93
(When Horn Sounds at Wrong Time)
93
Electrical System
94
Circuit Breakers
94
Wiring Diagram - Model MT
95
Wiring Diagram - Model MTEFI
96
Wiring Diagram - Model MTL
98
Warranty
99
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Detailed Instructions
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Walker MTL Specifications
General
Brand
Walker
Model
MTL
Category
Lawn Mower
Language
English
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