Walther SMS-02 - Default Chapter; Table of Contents

Rev. 1.2
Assembly Instructions - Spray Valve SMS-02
Page 2 of 34
Walther Systemtechnik GmbH – D 76726 Germersheim
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Table of Contents
Page
EC DECLARATION OF INCORPORATION ....................................................................................................................... 4
1 INTRODUCTION ................................................................................................................................................. 5
1.1 TARGET GROUP OF THE ASSEMBLY INSTRUCTIONS ............................................................................................................ 5
1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 5
2 SAFETY............................................................................................................................................................... 5
2.1 GENERAL INFORMATION ............................................................................................................................................. 5
2.2 DANGERS FROM RESIDUAL ENERGY ............................................................................................................................... 5
2.3 WARRANTY AND LIABILITY ........................................................................................................................................... 5
2.4 CORRECT USE ........................................................................................................................................................... 6
2.5 INCORRECT USE ........................................................................................................................................................ 6
2.6 QUALIFICATION OF PERSONNEL .................................................................................................................................... 6
3 TRANSPORT ....................................................................................................................................................... 7
3.1 PACKAGING .............................................................................................................................................................. 7
3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 7
4 DESCRIPTION OF FUNCTION .............................................................................................................................. 7
4.1 PURPOSE OF THE DEVICE ............................................................................................................................................. 7
4.2 TECHNICAL DATA ....................................................................................................................................................... 8
4.3 TYPE LABEL .............................................................................................................................................................. 8
5 INSTALLATION AND START-UP ............................................................................................................................ 8
5.1 HOSE MOUNTING...................................................................................................................................................... 8
5.2 TOTAL VIEW / DESCRIPTION ......................................................................................................................................... 9
5.3 ADJUSTING THE DEVICE .............................................................................................................................................. 9
5.4 SMS-02 WITH RASTER-NEEDLE DETECTION ................................................................................................................. 10
5.4.1 Terminal Assignment for Needle Query..................................................................................................... 10
5.4.2 Terminal Assignment for Magnetic Valve.................................................................................................. 10
5.5 INSTALLATION DIAGRAM FOR COLOR-MARKING SYSTEMS ................................................................................................ 11
6 OPERATION ..................................................................................................................................................... 11
6.1 GENERAL INFORMATION ........................................................................................................................................... 11
6.2 OPERATION INFORMATION / OPERATING CONDITIONS .................................................................................................... 11
6.3 OPERATING ELEMENTS ............................................................................................................................................. 12
7 MAINTENANCE AND REPAIR ............................................................................................................................ 13
7.1 GENERAL INFORMATION ........................................................................................................................................... 13
7.2 CLEANING .............................................................................................................................................................. 13
7.3 EXCHANGING THE AIR VALVE (11.0.0) ........................................................................................................................ 13
7.4 EXCHANGING THE RETURN CHECK VALVE, COMPLETE (10.0.0)......................................................................................... 13
7.5 REPLACING THE NEEDLE (7.0.0) AND THE NOZZLE (2.1.0) .............................................................................................. 13
7.6 EXCHANGING THE SEALING BUSH (6.0.0) .................................................................................................................... 14
7.7 INSERTING GASKETS AND O-RINGS: ............................................................................................................................ 14
7.8 MAINTENANCE FOR OPERATION IN COLOR-MARKING SYSTEMS (NORMAL OPERATION) ........................................................ 14
7.9 SPARE PARTS .......................................................................................................................................................... 15
7.10 CUSTOMER SERVICE / SUPPORT ............................................................................................................................. 15
8 TROUBLESHOOTING ........................................................................................................................................ 16
8.1 GENERAL INFORMATION ........................................................................................................................................... 16
8.2 FAILURES: .............................................................................................................................................................. 16
8.3 SPRAY IMAGE/ TYPE OF DEFECT .................................................................................................................................. 17
9 TAKING OUT OF SERVICE ................................................................................................................................. 18
9.1 SHORT INTERRUPTION .............................................................................................................................................. 18
9.2 LONG-TERM INTERRUPTION ....................................................................................................................................... 18