The Warrior Ninja 4500 Electrical Winch, models 45SPS12, 45SPS24, and 45SPA12, is a robust piece of machinery designed for heavy-duty pulling tasks. This winch is engineered to provide reliable service for years when properly used and maintained. It is crucial to read, study, and follow all instructions before operating this device, as failure to do so can result in personal injury and/or property damage due to the tremendous pulling forces it can generate.
Function Description
The primary function of the Warrior Ninja 4500 Electrical Winch is to provide extreme pulling forces for various applications, such as vehicle recovery or moving heavy objects. It operates on a 12V or 24V battery, powering a 3.2hp motor that drives a gear mechanism to wind and unwind the wire rope. The winch is designed with several patented technologies to enhance its performance and durability.
Key components contributing to its function include:
- Motor: A 3.2hp motor (12V/24V) provides the power to the gear mechanism, which in turn rotates the drum to spool the wire rope.
- Winch Drum: This cylinder stores the wire rope and is responsible for feeding it out or winding it in, controlled by a remote switch.
- Wire Rope (Cable): A 6.4mm x 14.5m galvanized aircraft cable, specifically designed for a 4500lbs load capacity, feeds onto the drum in an "under wind" position through the roller fairlead. It features a looped end to accept a clevis hook pin.
- Roller Fairlead: This component guides the wire rope onto the drum, especially when winching at an angle, minimizing abrasion and potential damage to the rope from the winch mount or bumper.
- Mechanical Gear System: Reduction gears convert the motor's power into substantial pulling forces.
- Braking System: An automatic mechanical brake engages when the winch motor stops and there is a load on the wire rope, ensuring the load is held securely.
- Control System: The winch can be operated using a power cord/remote control or through a solenoid control box, offering flexibility in operation.
- Free Spooling Clutch: This clutch allows the operator to manually disengage ("CLUTCH OUT") the spooling drum from the gear train for free spooling, or engage ("CLUTCH IN") it to lock the winch into the gear system for powered operation.
- Solenoid: This weather-sealed switch directs power from the vehicle battery to the winch motor.
- Remote Switch: A dual-switch remote control allows for powering the winch drum in or out, enabling the operator to maintain a safe distance from the wire rope under load.
- Universal Flat Bed Mounting Channel (Optional): This channel facilitates mounting the winch to various flat surfaces like trailers, step bumpers, or truck beds, and includes holes for the roller fairlead.
- Snatch Block (Optional): If supplied, a snatch block can double the winch's pulling power or change the pulling direction without damaging the wire rope. It is recommended for pulls exceeding 70% of the rated line pull.
Usage Features
Operating the Warrior Ninja 4500 Electrical Winch requires adherence to specific techniques and safety precautions.
- Safe Operation: Always assess the situation and plan the winching process carefully. Wear gloves to protect hands. Disengage the clutch for free-spooling to save energy. Attach the hand saver hook to the clevis hook and pull the wire rope to the anchor point. Secure the clevis hook to the anchor point, ensuring it is not attached back onto the wire rope itself, as this can cause damage. Engage the clutch.
- Power Management: Connect the remote control and start the vehicle's engine to replenish battery power during operation. Power in the wire rope, guiding it under tension to take up slack. Once under tension, stand clear and never step over the wire rope.
- Wire Rope Management: Inspect the wire rope regularly for fraying or damage; replace it immediately if found. Ensure at least five wraps of wire rope remain around the winch drum. When re-spooling, ensure the cable spools in the "under-wind" position (from the bottom of the drum) and maintain a slight load on the cable. Keep hands at least 12 inches away from the winch during re-spooling.
- Load Management: Do not exceed the rated capacity. For loads over 70% of rated line pull, use a snatch block/pulley block to double the wire rope line, reducing the load on the winch and rope by up to 50%. Place a blanket or jacket over the wire rope (5-6 feet from the hook) to dampen snap-back in case of breakage. Avoid "shock loads" by intermittently using the control switch to take up slack.
- Vehicle Positioning: The vehicle being winched should be in neutral with the emergency brake released. Release the brake pedal only when under full tension. The winching vehicle's wheels should be blocked when on an incline.
- Intermittent Use: The winch is designed for intermittent use. If the motor becomes uncomfortably hot, stop winching and allow it to cool. Do not pull for more than one minute at or near the rated load.
- Post-Winching: Once the vehicle is on stable ground, secure it, set the brakes, and place it in park. Release tension on the wire rope, disconnect it from the anchor, and rewind it neatly and tightly. Disconnect and store the remote control in a clean, dry place. Inspect connections and mounting hardware.
- Prohibitions: Never use the winch to lift vertically or move people. Do not cut, weld, or modify any part of the winch or cable. Do not connect the cable back to itself. Do not move the vehicle to pull a load (towing) on the winch cable. Never disengage the clutch when there is a load on the winch.
Maintenance Features
Proper maintenance ensures the longevity and safe operation of the winch.
- Regular Checks: Periodically check the tightness of all mounting bolts and electrical connections. Remove any dirt or corrosion from connections and keep them clean.
- Wire Rope Replacement: If the wire rope shows signs of wear, fraying, or breaking strands, it must be replaced. To replace, turn the clutch to "CLUTCH OUT," pull out the old cable, noting its connection to the drum. Remove the old cable and attach the new one in the same manner, securing it with an M8x10 screw. Ensure the new cable wraps in the same rotation direction (under-wind). Turn the clutch to "CLUTCH IN" and wind the cable onto the drum under a load of at least 10% rated line pull, ensuring the first five wraps are careful not to kink. Only use identical replacement parts recommended by the manufacturer.
- Gearbox: The gearbox is factory-sealed and lubricated with high-temperature lithium grease, requiring no internal lubrication. Do not attempt to disassemble it.
- Cooling: Allow the winch to cool down periodically during extended use to prevent motor overheating.
- Troubleshooting: The manual provides a troubleshooting guide for common issues such like the motor not turning on, running slowly, overheating, or running in only one direction. This includes suggested actions like checking connections, replacing parts, or allowing the motor to cool.
The Warrior Ninja 4500 Electrical Winch is a powerful tool, and understanding its operation, features, and maintenance is paramount for safe and effective use.
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