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WaterFurnace E Series - User Manual

WaterFurnace E Series
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GIMEKW-E November 2008
Installation Information
Water Piping Connections
Electrical
Startup Procedures
Troubleshooting
Preventive Maintenance
50 hz hydronic heat PumPs
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EKW Installation Manual

Questions and Answers

Summary

General Installation Information

Safety Guidance

Discusses safety warnings, advisements, and precautions for installation.

Unit Location

Guidelines for selecting an appropriate location for unit installation.

Piping and Process Water

Covers fluid piping and specific considerations for process water applications.

Mounting Units

Proper methods for mounting the unit securely and level.

Accessories and Other Options

Desuperheater

Details about the optional desuperheater coil for hot water generation.

Load-side Pump Kit

Information on field-installed pump kits for system flow requirements.

Potable Water Systems

Suggested Hookup

Diagram and notes for connecting a domestic water heater hookup.

Alternate Hookup

Illustrates an alternative method for connecting a potable water system.

Open Loop Well Water Systems

System Setup and Maintenance

Discusses maintaining water pressure, flow, and disposal of discharge water.

Typical Installation Diagram

Illustrates a typical installation for open loop systems.

Earth-Coupled Systems

Purging, Charging, and Pressure

Procedures for flushing, charging, and pressurizing closed loop systems.

Typical Installation Diagram

Illustrates a typical installation for closed loop earth-coupled systems.

Electrical Data

Unit Electrical Specifications

Table detailing voltage, RLA, LRA, FLA, and fuse/breaker sizes for EKW models.

Notes on Fuses and Pumps

Clarifications on fuse types and pump amp ratings used in the data.

Dimensional and Physical Data

Dimensional Data Table

Table showing unit dimensions and connection sizes.

Physical Elements Diagrams

Illustrations of the unit's back and front views.

Sound Data

Table listing sound ratings (dBA) for different EKW models.

Electrical and Control Box Information

Electrical Wiring Guidelines

General advice on line and low voltage wiring according to codes.

Control Box Relocation Procedure

Step-by-step instructions for relocating the unit's control box.

Schematics and Wiring Diagrams

Load Circulator Wiring

Schematic for load circulator wiring.

Dedicated Flow Center Wiring

Schematic for dedicated flow center wiring.

Multiple Unit Flow Center Wiring

Schematic for wiring multiple units to a single flow center.

External Control Methods

Primary and Secondary Modes

Explains unit control via internal or external sources.

Aquastat Wiring - Dedicated Units

Wiring diagram for aquastat control of dedicated heating/cooling units.

Aquastat Wiring - Reversible Units

Wiring diagram for aquastat control of reversible units.

Unit Staging Configuration

Staging with Primary;Secondary Mode

Wiring for staging units using primary/secondary control.

Staging with Aquastat

Wiring for staging units using an aquastat.

Pre-Powering Unit Checks

Essential checks before powering the unit for startup.

Converting to Dedicated Cooling Unit

Conversion Procedure

Step-by-step guide to convert a heating-only unit to cooling-only.

Jumper Pin Location and Settings

Explains jumper settings for heating, cooling, and reversible modes.

Unit Startup Procedures

Primary Unit Startup

Steps for starting up the unit in primary mode.

Secondary Unit Startup

Steps for starting up the unit in secondary mode.

Control Panel and Operation

Control Panel Overview

Description of the control panel display and buttons.

Configuration Menu and Set Point

Procedures for accessing and adjusting parameters and set points.

Lockout Modes

Explains different lockout conditions and their causes.

Parameter Functions and Settings

Detailed table of operational parameters and their configurations.

EKW Unit Capacity Data

Heating Capacity Tables

Comprehensive heating capacity data for all EKW models.

Cooling Capacity Tables

Comprehensive cooling capacity data for all EKW models.

Flow Rates and Pressure Drop

Source Flow Rates Table

Table showing minimum and maximum source flow rates for EKW models.

Pressure Drop Graph

Graph illustrating pressure drop across EKW units at various flows.

Troubleshooting Guide

Compressor Issues

Common problems and solutions when the compressor won't run.

Performance Issues

Troubleshooting for insufficient cooling/heating and noisy operation.

Control and Thermistor Troubleshooting

Diagnosing issues related to control modes, jumpers, and thermistors.

Preventive Maintenance

General Maintenance Practices

Keeping air out, maintaining system pressure, and checking heat exchangers.

Cleaning Procedure

Step-by-step instructions for cleaning the water-to-refrigerant heat exchanger.

Disposal and Recycling

Product Disposal Guidelines

Procedures for responsible disposal of unit components.

Valuable Recyclable Materials

Identification of recyclable materials within the unit.

WaterFurnace E Series Specifications

General IconGeneral
TypeGeothermal
RefrigerantR-410A
COPUp to 5.3
EfficiencyUp to 5.3 COP
StagesSingle Stage
Warranty10 years parts

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