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Watkiss Automation Automatic SpineMaster - User Manual

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Watkiss Automatic SpineMaster Service Manual - Edited 17/06/04
Watkiss
Automatic SpineMaster
Service Manual
Issue Date : 17 June 2004
Issue Number : 1a
Part Number : 969-235
Watkiss Automation Ltd
1 Blaydon Road,
Middlefield Industrial Estate,
Sandy, Beds SG19 1RZ
United Kingdom
tel: +44 (0)1767 682177
fax: +44 (0)1767 691769
email: info@watkiss.com

Table of Contents

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Summary

Chapter 1 Introduction

Introduction

Overview of the SpineMaster's function and purpose.

Safety and Warnings

General safety precautions, warnings, and label explanations.

Product Overview and Operation

Machine description, paper path, and basic operating principles.

Book Thickness Adjustment and Modes

Adjusting booklet thickness and selecting operational modes.

Error Indicator and Routine Maintenance

Function of the reset button and routine maintenance schedule.

Chapter 2 Status Indicator RAPs

Entry RAP

Troubleshooting flowchart for entry-related issues.

AC Mains RAP

Troubleshooting flowchart for AC power supply problems.

Error Indicator RAP

Troubleshooting flowchart for error indicator light illumination.

Jammed Booklet RAP

Troubleshooting flowchart for jammed booklets.

Carriage Motor and Transverse Chain RAP

Troubleshooting flowchart for motor and chain issues.

Chapter 3 Quality RAPS

Spine Forming RAP

Troubleshooting spine formation quality issues.

Thin Booklet RAP

Troubleshooting issues specific to thin booklets.

Damaged booklet RAP

Identifying and resolving booklet damage.

Poor Stacking RAP

Troubleshooting problems with booklet stacking.

Chapter 4 Service Procedures

Basic Procedures

Introduction, testing, cleaning, and paper jam clearing.

Component Removal and Adjustments

Steps for removing parts and adjusting machine settings.

Component Replacement

Detailed steps for replacing various machine components.

Chapter 5 Illustrated Parts Catalogue

Illustrated Parts Catalogue

Reference to a separate electronic document for parts.

Chapter 6 General Procedures

Product Specifications

Details technical specifications of the machine.

Safety Data Sheet

Information on safe handling, hazards, and compliance.

Space Requirements

Specifies physical space needed for machine operation.

Recommended Tools & Consumables

Lists necessary tools and consumables with part numbers.

Chapter 7 Wiring Diagrams & Electrics

Component Locations and Fuses

Identifies electrical components and lists fuses.

Sensors and Transformer

Details sensors, their reporting, and transformer settings.

PCB Schematics and Layouts

Control, interface, and power PCB diagrams and layouts.

Chapter 8 Installation Procedures

General Installation Considerations

Pre-installation checks and environmental suitability.

Trimmer Integration

Steps for connecting the ASM to various Trimmer models.

Chapter 9 Operator Manuals

Operator Manuals List

Lists available operator guides in various languages.

Chapter 10 Appendix

Spares Lists

Detailed lists of spare parts for 115V and 230V models.

Conversion Chart

Provides conversions for paper sizes and weights.

Feedback Form

Form to submit feedback on manual accuracy and quality.

Watkiss Automation Automatic SpineMaster Specifications

General IconGeneral
BrandWatkiss Automation
ModelAutomatic SpineMaster
CategoryBooklet makers
LanguageEnglish

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