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Watkiss Automation BookMaster - User Manual

Watkiss Automation BookMaster
128 pages
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Watkiss BookMaster Service Manual - Issue 1 - 14/12/00
Watkiss BookMaster
Service Manual
Including BookMaster and TrimMaster Standard and Pro Versions
Issue Date : 14 December 2000
Issue Number : 1
Part Number : 969-240
1 Blaydon Road
Middlefield Industrial Estate
Sandy, Bedfordshire
SG19 1RZ U.K.
Tel: +44 (0)1767 682177
Fax: +44 (0)1767 691769
Email: info@watkiss.com
Watkiss
Automation
Limited

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Watkiss Automation BookMaster and is the answer not in the manual?

Summary

Conventions

Conventions

Explains manual conventions like WARNING and CAUTION.

Warranty

Outlines warranty information for the manual's content.

1 System Description

1.1 Introduction

Introduces the BookMaster and TrimMaster systems.

1.2 Compatibility & Configurations

Details compatibility and configurations with Watkiss Vario collators.

1.3 BookMaster Overview

Overview of BookMaster Standard and Pro models.

1.4 TrimMaster Overview

Overview of the TrimMaster unit and its integration.

1.5 BookMaster Outfeed Conveyor (BOC)

Describes the Outfeed Conveyor module.

1.6 BookMaster Motorised Infeed (BMI)

Details the optional Motorised Infeed module.

1.7 BookMaster Infeed Guide (BIG)

Describes the Infeed Guide for hand-feeding.

1.8 BookMaster Receiving Tray (BRT)

Describes the Receiving Tray alternative to BOC.

1.9 BookMaster Offline Control Panel (BCP)

Explains the Offline Control Panel for BMP/TMP.

1.10 Fuses

Lists fuses for the BookMaster Standard and Pro.

2 Tools and Materials

2.1 Recommended Tools

Lists essential tools for service engineers.

2.2 Consumables

Lists required consumables for maintenance.

3 Service Procedures

3.1 Introduction

Introduces service procedures, safety, and orientation.

3.2 BookMaster Standard

Service procedures applicable to BookMaster Standard and Pro.

3.3 BookMaster Pro

Service procedures specific to the BookMaster Pro.

3.4 TrimMaster Standard

Service procedures specific to the TrimMaster Standard.

3.5 TrimMaster Pro

Service procedures specific to the TrimMaster Pro.

4 Electronics & Software

4.1 Connection Diagrams

Lists block and connection diagrams for PCBs.

4.2 PCBs

Details the PCBs used in BookMaster and TrimMaster.

4.3 BookMaster Pro Software

Information on loading and managing BookMaster Pro software.

5 Machine Inspections

5.1 BookMaster Standard - Pre-Delivery Inspection

Pre-delivery inspection checklist for BookMaster Standard.

5.2 TrimMaster Standard - Pre-Delivery Inspection

Pre-delivery inspection checklist for TrimMaster Standard.

5.3 BookMaster Pro - Pre-Delivery Inspection

Pre-delivery inspection checklist for BookMaster Pro.

5.4 TrimMaster Pro - Pre-Delivery Inspection

Pre-delivery inspection checklist for TrimMaster Pro.

5.5 BookMaster Standard - After-Build Inspection

After-build inspection checklist for BookMaster Standard.

5.6 TrimMaster Standard - After-Build Inspection

After-build inspection checklist for TrimMaster Standard.

5.7 BookMaster Pro - After-Build Inspection

After-build inspection checklist for BookMaster Pro.

5.8 TrimMaster Pro - After-Build Inspection

After-build inspection checklist for TrimMaster Pro.

6 Routine Maintenance

6.1 BookMaster Standard Routine Maintenance Schedule

Maintenance schedule for BookMaster Standard.

6.2 TrimMaster Standard Routine Maintenance Schedule

Maintenance schedule for TrimMaster Standard.

6.3 BookMaster Pro Routine Maintenance Schedule

Maintenance schedule for BookMaster Pro.

6.4 TrimMaster Pro Routine Maintenance Schedule

Maintenance schedule for TrimMaster Pro.

7 Installation

7.1 General Considerations

General advice for siting and power supply for machines.

7.2 Connecting the BookMaster and TrimMaster

Steps to connect BookMaster and TrimMaster units.

7.3 Outfeed Conveyor (BOC)

Procedure for fitting the Outfeed Conveyor.

7.4 BookMaster Receiving Tray (BRT)

Procedure for fitting the Receiving Tray.

7.5 Motorised Infeed (MIF)

Procedure for fitting the Motorised Infeed.

7.6 BookMaster Infeed Guide (BIG)

Procedure for fitting the Infeed Guide.

7.7 BookMaster Offline Control Panel (BCP)

Procedure for fitting the Offline Control Panel.

7.8 Installing the BookMaster with a Watkiss Vario collator

Installing BookMaster with a Vario collator.

8 Trouble Shooting

8.1 Trouble Shooting Chart

Chart of common faults and their solutions.

8.2 Error Indicators

Explains status lights, staple head lights, and error bleeps.

8.3 Error Diagnostics

Diagnostic procedures for errors.

9 Appendix

9.1 Conversions

Tables for paper size and weight conversions.

9.2 Technical Documentation Feedback Form

Form for providing feedback on documentation.

Watkiss Automation BookMaster Specifications

General IconGeneral
BrandWatkiss Automation
ModelBookMaster
CategoryBooklet makers
LanguageEnglish

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