40
Ford Transit
Initial Start
Parts needed for initial start:
xxx
53. Place the serial number label (17) on the London unit in a location that is visible during service work.
54. Place the refrigerant charge label under the hood (40).
55. Attach the diffuser to the London unit (19, 62).
XXX
56. Install fuses and ensure that ground connections are secure and tight (70).
XXX
A/C System:
57. Recharge the vehicle per the chart below and place the refrigerant label under the hood (59).
xxx
58. Use the pipe insulation (38) and anti-condensation tape (62) to insulate the A/C hoses at the London unit and anti
condensation tape (53) to wrap all exposed metal fittings inside the vehicle.
Coolant System:
59. Start the engine and monitor the coolant level, add as necessary. Follow the vehicle manufacturer’s recommendation
for coolant type.
NOTE: The A/C button must be OFF for the pump to activate.
60. Turn the blower on and request maximum heat.
• The coolant pump will turn on and coolant will begin to flow through the heat exchanger.
61. Using the vehicle’s coolant overflow cap and the system’s bleeder valve, release trapped air from the system.
62. After all the air has been removed from the system, fill the reservoir to the proper level.
63. While monitoring the system for leaks, allow the vehicle to idle until the engine reaches normal operating
temperature.
64. Allow the vehicle to cool to a safe level.
65. Pressure test the coolant system per the manufacturer’s instructions and inspect for leaks.
66. Reinstall all interior panels and components that were removed unless otherwise instructed in this manual.
67. Install the London cover assembly if desired (21, 62).
68. Secure all hoses and wiring harnesses (60, 57, 66)
Item
Number
Part Number Description Quantity
17
5010740A LABEL - SERIAL NUMBER 1
19
6290321660B DIFFUSER 1
62
5011593A SCREW SELF DRILLING - BLACK
6
21
62U003AA093A COVER - EVAPORATOR 1
38 5011556A INSULTATION HOSE 1
40 5011771A LABEL - REFRIGERANT CHARGE 1
53 5013253A ANTI-CONDENSATION TAPE 1
70 5013291A BAG ATO FUSE 20AMP 2 PIECES 1
60
902006Z SCREW SELF DRILLING 10-16ST x 1
As needed
57
902713Z WASHER FLAT 0.3125 x 0.75
As needed
66 PPC301028A P-CLIP WITH RUBBER 60DIA As needed
Item Type Quantity
Lubricant PAG oil (per compressor specification) 5 ounces
Refrigerant R134a 2.7 lbs.
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