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Webasto Ford Transit User Manual

Webasto Ford Transit
44 pages
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Transit London
Extreme Climate
Chassis-Mounted Condenser
Legend
1 London HVAC Unit Assembly
2 Coolant Valve
3Coolant Pump
Special Tools
– Oetiker pliers (Webasto P/N 5012954A)
– Rivnut installation tool
– Hole saw kit
– Refrigerant recovery and recharging machine
– Weather-Pack/Metri-Pack crimping tool 12085270
1
2
3
Ford Transit
2015 - 2019
3.5 and 3.7 Liter Engines
148” wheelbase - All Roof Heights
For kit 5013292A
Special instructions for these models
Part locations may differ slightly dependent on
the vehicle-specific configuration.
DOC P/N 5013295A KIT P/N 5013292A Printed in USA Webasto N.A., Inc.
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Webasto Ford Transit Specifications

General IconGeneral
BrandWebasto
ModelFord Transit
CategoryAutomobile
LanguageEnglish

Summary

Introduction and Safety Information

General Service and Safety Precautions

Essential guidelines for safe servicing, repair, and troubleshooting of HVAC/refrigeration systems.

Refrigerants, Chemicals, and System Testing

Handling refrigerants, chemicals, and procedures for system flushing, purging, and pressure testing.

Scope, Warnings, and Legal Provisions

Outlines manual scope, explains warnings/cautions, covers safety regulations and legal compliance.

Prohibition on Venting

Details legal restrictions on venting ozone-depleting substances during HVAC maintenance.

Installation and Preparation

General References and Vehicle Preparation

Advice on component locations, surface treatment, securing parts, and vehicle preparation steps.

London HVAC Unit Installation Steps

Detailed step-by-step instructions for installing the London HVAC unit and related components.

Electrical Installation

Electrical Connections and Extreme Board Layout

Overview of electrical connections, diagrams, extreme board layout, and its wiring.

Control Panel Installation

Instructions for cutting and mounting the control panel in the vehicle's dome light bezel.

Hose Installation and Crimping

A/C Hose Crimping Procedure

Step-by-step guide on how to properly crimp A/C hoses using specific tools.

A/C and Heater Hose Routing and Connections

Instructions for routing and connecting A/C and heater hoses throughout the system.

Initial System Start and Checks

Parts for Initial Start

Lists all necessary parts required for the initial start-up of the system.

A/C and Coolant System Start Procedures

Step-by-step guide for starting and checking the A/C and coolant systems.

Wiring Diagrams and Templates

NEO 2 Extreme Kit Wiring Diagram

Comprehensive wiring diagram for the NEO 2 Extreme Kit, detailing component connections.

Extreme Board Wiring and Controller Templates

Details of extreme board wiring and templates for controller panel cutouts.