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Webasto Transit Vancouver Wagon User Manual

Webasto Transit Vancouver Wagon
44 pages
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Transit Vancouver
VAC Kit Vancouver Transit Wagon
Legend
1 Vancouver VAC Unit Assembly
2 Condenser Assembly
Special Tools
– Oetiker pliers
– Rivnut installation tool
– Hole saw kit
– Refrigerant recovery and recharging machine
– Weather-Pack/Metri-Pack crimping tool 12085270
1
2
Ford Transit
2015 - Present 3.5 Liter
148” Wheelbase - High-roof - Wagon body
For kit 5012603
Special instructions for these models
Part locations may differ slightly dependent on
the vehicle-specific configuration.
DOC P/N 5012631B KIT P/N 5012603 Printed in USA Webasto N.A., Inc.
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Webasto Transit Vancouver Wagon Specifications

General IconGeneral
BrandWebasto
ModelTransit Vancouver Wagon
CategoryAutomobile Accessories
LanguageEnglish

Summary

Introduction to Webasto Transit HVAC Installation

General Service and Safety Precautions

Essential safety guidelines and precautions for servicing Webasto systems.

Refrigerants and Other Chemicals Handling

Guidelines for handling refrigerants and chemicals safely to prevent injury.

System Flushing, Purging, and Leak Testing

Procedures and precautions for flushing, purging, and pressure testing the AC system.

Manual Scope and Guidance

Scope of Installation Manual

Defines the scope of the installation instructions and the intended audience.

Manual Applicability and Vehicle Variations

Details on which vehicles the manual applies to and potential variations.

Understanding Warnings, Cautions, and Notes

Explanation of the meaning of WARNING, CAUTION, and NOTE in the manual.

Safety and Legal Compliance

Overall System Safety Requirements

Adherence to all relevant safety regulations for device installation and operation.

Legal Provisions for Refrigerant Handling

Legal requirements for refrigerant handling, reclamation, and recycling by certified technicians.

Prohibition on Venting Refrigerants

Prohibits venting ozone-depleting refrigerants into the atmosphere during service.

General References and Vehicle Preparation

Preparation Notes and Best Practices

Notes on handling bare metal, securing hoses/wiring, and edge protection.

Vehicle Preparation Steps

Steps for preparing the vehicle before installing the AC system components.

A/C Hose Fabrication and Crimping

A/C Hose Crimping Procedure

Step-by-step guide on how to properly crimp A/C hoses using specialized tools.

Refrigerant System Diagram and Components

Refrigerant System Flow Diagram

Diagram illustrating the flow of refrigerant through the system's main components.

Refrigerant System Component Identification

List and identification of key components in the refrigerant system diagram.

Basic Control Board Layout and Connections

Basic Board Layout Overview

Illustrates the layout and connection points of the basic control board.

Basic Board Component Identification

Identifies components like blower, coolant pump, thermostat, and relays on the board.

Extreme Control Board Layout and Connections

Extreme Board Layout Overview

Illustrates the layout and connection points of the extreme control board.

Extreme Board Component Identification

Identifies components like condenser fans and switches on the extreme board.

Initial System Start-up and Checks

Pre-Start Preparations and Securing Wiring

Applying anti-condensation tape, securing wiring, and attaching air duct.

Vehicle Recharge and Leak Check

Procedures for recharging the vehicle with refrigerant and checking for leaks.

Reinstalling Interior Components

Reinstalling interior panels and components removed during installation.

Basic Wiring Diagram

Basic System Wiring Schematic

Diagram showing the basic electrical connections for the control panel and blower.

Basic Wiring Component Connections

Details on connecting the thermostat, solenoid valve, and battery.

Extreme Components Wiring Diagram

Extreme System Wiring Schematic

Diagram illustrating wiring for extreme components like condenser fans and switches.

Extreme Wiring Component Connections

Details on connecting LP/HP switches and condenser fans to the boards.

Webasto Limited Non-Transferable Warranty

Warranty Coverage and Period

Details Webasto's warranty coverage for AC systems and compressors.

Warranty Limitations and Exclusions

Excludes specific items like wear parts, improper installation, and consequential damages.

Product Registration and Claims

Information on how to register the product and file warranty claims.

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