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Weber mt CR 9 CCD 2.0 User Manual

Weber mt CR 9 CCD 2.0
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CR 9 CCD 2.0 1
CR 9 CCD 2.0
Hatz 1 D 90
Operating and
Maintenance Manual
0316 /englisch/Übersetzung der Original-Betriebsanleitung
Weber Maschinentechnik GmbH
Im Boden 5 8, 10
D-57334 Bad Laasphe-Rückershausen / Germany
Tel.: +49 (0) 27 54 / 398 0
Fax: +49 (0) 27 54 / 398 101
E-mail: info@webermt.de
Web: www.webermt.de
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Weber mt CR 9 CCD 2.0 Specifications

General IconGeneral
BrandWeber mt
ModelCR 9 CCD 2.0
CategoryGarbage Disposal
LanguageEnglish

Summary

Introduction

Safety Guidelines

General Safety Compliance

All safety instructions must be read and complied with to avoid hazards.

Intended Usage Scope

For compacting sand, gravel, crushed rock, and semi-cohesive mixed material.

Operator and Site Safety

Operators must be 18+, instructed, and follow traffic regulations.

Essential Protective Gear

Includes hearing protection, hard hat, safety shoes, and protective gloves.

Operational Safety and Maintenance Basics

Environmental Hazards

Warning about exhaust gas (carbon monoxide) in enclosed or poorly ventilated areas.

Maintenance and Repair Principles

General guidelines for maintenance, using spare parts, and safeguarding equipment.

Inspection, Cleaning, and Disposal Protocols

Annual Inspection Mandate

Inspect compactors as needed; annual inspection by an expert is mandatory.

Cleaning Best Practices

Protect switches and connections before high-pressure cleaning.

Environmental Disposal

Dispose of fluids and materials in an environmentally compatible manner.

Pictogram Reference Guide

Explains pictograms for warnings, protective equipment, and regulations.

Machine Component Overview

CR 9 MDM Parts Identification

Identifies major components of the CR 9 MDM with numbered labels.

MDM Motor Protection System

System Status Indicators

Explains LED (1) and display (2) functions for maintenance and operating hours.

Engine Operation and Oil Warnings

LED (1) indicates engine operation; oil pressure indicator (1) warns of low oil.

MDM Motor Protection System Status

Battery and Temperature Alerts

Charge level LED (1) indicates low voltage; temperature LED (1) indicates overheating.

Air Filter Fault Indicator

Air filter LED (1) indicates a fouled filter, leading to engine shutdown.

Device Description and Functionality

Compactor Application and Drive Mechanism

Used for road building/landscaping; driven by Hatz diesel via V-belt.

Operational Controls and Guidance

Starting, vibration activation, speed control, and guidance rod operation.

MDM and COMPATROL® System Functions

Describes engine start module and compaction measurement system functions.

Comprehensive Technical Data

Specifications Summary

Details weight, dimensions, drive, vibration, noise, and vibration values.

Machine Identification Plate

Data Plate Label Meanings

Explains the labels on the machine's data plate (Description, Type, Serial Number, etc.).

Activities Prior to Starting Work

Transport and Securing Procedures

Procedures for transporting the compactor on a vehicle and securing it.

Manual Guidance Rod Adjustment

How to arrest and adjust the work height of the manual guidance rod.

Essential Pre-Operation Checks

Engine Oil Level Verification

Steps to check the engine oil level using the dip stick.

Fuel Level Verification

Procedure to check and top off the fuel level with clean fuel.

Starting the Soil Compactor

Mounting Attachment Plates

Tighten attachment plates with a torque of 425 NM.

Ignition Sequence and Startup

Steps for inserting the ignition key, turning it, and releasing it upon engine start.

Indicator Light Verification

Verifies which indicator lights should go out after the engine starts.

Engine Operation and Hour Meter

LED for operation, and the operating hours counter function.

Startup Troubleshooting and Limits

Actions for ignition key malfunction, starting limits, and troubleshooting if engine fails to start.

COMPATROL® System Test

Describes the function test of the COMPATROL® system upon ignition.

Compacting Operations and Shutdown

Drive Control and Operational Range

Control drive speed with rocker switch; stay within guidance rod reach.

Compaction Monitoring and Forward Motion

Automatic forward motion activation and COMPATROL® measurement display.

Standard Shutdown Procedure

Bring gas lever to idle, turn off ignition, remove key, and secure flap.

Break and Parking Safety

Machine must be shut down during breaks; park safely.

Routine Maintenance Schedule

Maintenance Intervals and Tasks

Lists maintenance activities for engine, filters, battery, transmission, and exciter at different intervals.

General Maintenance Practices

Comply with manufacturer regulations, use correct tools, and handle waste oil properly.

Maintenance Task: Engine Oil Change

Maintenance Tasks: Filters and Battery

Engine Oil Filter Replacement

Procedure for changing the engine oil filter, including paying attention to markings.

Fuel Filter Replacement Procedure

Steps to replace the fuel filter by disconnecting fuel lines.

Air Filter Maintenance Steps

How to clean or change the air filter cartridge as per manufacturer.

Battery Acid Level Check

Procedure to check battery acid level and top off with distilled water.

Maintenance Tasks: Exciter, Fuse, and Hydraulics

Exciter Oil Replacement

Procedure for changing the oil in the exciter, including filling and disposal.

Fuse Replacement Procedure

Steps to change fuses, noting their location and correct rating.

Hydraulic Fluid Level Check

Procedure to check the hydraulic fluid level using the dip stick.

Maintenance Task: V-Belt Inspection

Operating Fluids and Fill Level Specifications

Troubleshooting Common Issues

Engine Start Failure Causes

Identifies causes like operating error, fuel, or filter issues and their remedies.

Motion and Vibration Faults

Addresses issues with no vibration or insufficient forward motion, linking to V-belt.

Delayed System Response Causes

Explains potential causes like air in the hydraulic system and the remedy.

Long-Term Storage Preparation

General Storage Preparation Steps

Cleaning, leak checks, and general condition checks for the compactor.

Fuel Tank and Engine Storage

Fuel tank preparation and engine oil/filter checks for storage.

Battery and Parts Storage

Procedures for starter battery, bare parts, and accelerator controls before storage.

Battery Charging System

Permanent Charger Connection

Steps for connecting the permanent charger to the machine's charging socket.

Manufacturer Contact Directory

Global Support Locations

Lists contact addresses and phone numbers for Weber Maschinentechnik in various countries.

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