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Weber mt CR 8 User Manual

Weber mt CR 8
32 pages
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CR 8
CR 8 MDM
CR 8 CCD 2.0
0116721; 0116724;
0116729; 0116730;
0116731; 0116732;
0116735; 0116736
Operating and
Maintenance Manual

Other manuals for Weber mt CR 8

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Weber mt CR 8 Specifications

General IconGeneral
BrandWeber mt
ModelCR 8
CategoryGarbage Disposal
LanguageEnglish

Summary

Introduction

Machine Description

The Machine Overview

Describes the machine as a hand-guided, reversible soil compactor and its main sections.

Technical Specifications

Safety Guidelines

General Safety Compliance

Emphasizes reading and complying with all safety instructions to prevent hazards and damage.

Intended and Non-Intended Use

Defines the machine's intended uses and lists specific applications it is not suitable for.

Residual Risk Awareness

Highlights the risk of accidents in the danger area and the need to inform nearby persons.

Safety Guidelines

Operator Requirements

Specifies age, instruction, and traffic regulation compliance for operators.

Personal Protective Equipment (PPE)

Lists mandatory PPE including hard hat, hearing protection, gloves, and safety shoes.

Danger Areas and Spare Parts

Defines danger areas and prohibits unauthorized changes or non-original spare parts.

Pre-Operation Checks

Ensures maintenance is complete, PPE is worn, and loose objects are removed before starting.

Safety Guidelines

Start-up and Operation Safety

Covers safe start-up procedures, monitoring during operation, and handling malfunctions.

Parking and Fueling Safety

Provides guidance on safe parking and fueling practices to prevent spills and environmental impact.

Safety Guidelines

Cleaning and Engine Safety

Guidelines for safe cleaning and handling of combustion engines, including exhaust gas precautions.

Machine Inspection Requirements

Mandates regular inspections for operational safety, with findings to be documented.

Safety Signal Interpretation

Understanding Signal Words and Symbols

Explains the meaning of signal words (ATTENTION, CAUTION, WARNING, DANGER) and the information symbol.

Safety Sticker Meanings

Interpreting Safety Decals

Details the meaning of various safety stickers related to connections, fuel, lifting, and sound levels.

Machine Operation

Preparation for Initial Use

Steps for initial setup: unpack, check for damage, verify shipment, check fluids, and position the machine.

Machine Component Identification

Overall View of CR 8

Diagram identifying key components of the CR 8 machine with labels.

Start Module MS 15 (CR 8)

MS 15 Module Indicators and Controls

Explains the indicators (status, oil, charge) and the key switch functions for the MS 15 start module.

Start Module MS 25/35 (CR 8 MDM/CCD)

MS 25/35 Module Indicators

Details indicators for status, oil pressure, charge level, operating hours, temperature, air filter, and maintenance.

Key Switch Operation

COMPATROL System Overview

COMPATROL Indicator Functions

Explains the operational status, compaction, and warning lights of the COMPATROL system.

COMPATROL Indicator States

LED Function Test and Pre-Operation

Describes LED behavior during function tests and before reaching operating frequency.

Operation and Warning Light Interpretation

Details indicator states during operation and the meaning of the warning light for hard soils.

Pre-Work Checks and Inspections

Visual Inspections

Perform visual checks on lines, buffers, and damage before starting work.

Fluid Level Checks and Corrections

Check and correct engine oil, hydraulic oil, and fuel levels.

Other Pre-Operation Inspections

Verify threaded unions and maintenance schedule compliance.

Machine Operation Procedures

Starting the Engine Safely

Step-by-step guide to safely starting the engine, including safety warnings and status indicator checks.

Compacting Process and Safety

Compacting Safety Precautions

Advises on crushing hazards, proper guidance, V-belt slip, and avoiding over-compaction.

Switching Off the Engine

Procedure for safely shutting down the engine.

Machine Transport

Lifting for Vehicle Loading

Instructions for safely lifting the machine onto a vehicle using appropriate gear.

Machine Storage Procedures

Short-Term Storage (Construction Site)

Securing the machine against theft and unauthorized use during short-term storage.

Long-Term Storage (Extended Period)

Measures for extended storage including cleaning, fluid checks, and battery maintenance.

Machine Maintenance

General Maintenance Information

Guidelines for regular maintenance to prevent downtime and damage.

Maintenance Personnel Requirements

Specifies qualifications, instruction, and PPE for maintenance staff.

Maintenance Safety Precautions

Safety measures during maintenance, including protection from moving parts and electrical hazards.

Maintenance Schedule Overview

Activity and Frequency Matrix

Table outlining maintenance activities, their frequency, and relevant section numbers.

Maintenance Operations Details

Cleaning the Air Filter

Step-by-step guide to cleaning the air filter, including precautions against dirt entry.

Checking the V-belt

Instructions for inspecting the V-belt for wear and damage.

Maintenance Operations Details

Checking Engine Oil Level

Procedure for checking engine oil level using the dipstick and ensuring it's within the specified range.

Changing Engine Oil

Detailed steps for draining and refilling engine oil, including warming up the engine.

Maintenance Operations Details

Changing Engine Oil Filter

Procedure for replacing the engine oil filter, including draining oil and proper installation.

Maintenance Operations Details

Checking the Water Separator

How to check and drain the water separator, collecting fuel-water mix.

Changing the Fuel Filter

Steps to replace the fuel filter, involving fuel lines and clips.

Checking Hydraulic Oil Level

Procedure for checking the hydraulic oil level via the view glass.

Maintenance Operations Details

Changing Oil in the Exciter

Instructions for draining and refilling the exciter oil, including tilting the machine.

Changing Fuses

Procedure for replacing fuses, involving dashboard removal and fuse holder access.

Using a Permanent Charger

Steps for connecting a permanent charger to the machine's charging socket.

Operating Fluids and Fill Levels

Fluid Specifications and Quantities

Details the types and quantities of engine oil, fuel, and other fluids required for the machine.

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