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WEG WGM User Manual

WEG WGM
55 pages
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Motors I Automation I Energy I Transmission & Distribution I Coatings
Three phase induction motors
cooled by water jacket
W line - Squirrel cage rotor
Horizontal and Vertical
Installation, Operation and Maintenance Manual

Table of Contents

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WEG WGM Specifications

General IconGeneral
BrandWEG
ModelWGM
CategoryEngine
LanguageEnglish

Summary

Introduction

Safety Warnings in the Manual

Explains the safety warning symbols used in the manual to indicate potential hazards.

General Instructions

Safety Instructions

Details safety precautions, including DANGER and ATTENTION warnings for preventing injury.

Operating Conditions

Outlines conditions for valid warranty and proper motor operation according to nameplate data.

Voltage and Frequency

Details acceptable voltage and frequency variations for optimal motor performance and longevity.

Receiving, Handling and Storage

Maintenance Plan During Storage

Outlines a detailed schedule for motor maintenance during storage periods.

Preparation for Commissioning

Steps required to prepare the motor for commissioning after storage or long idle periods.

Installation

Insulation Resistance

Detailed guide on measuring insulation resistance for electrical integrity.

Measurement on the Stator Windings

Procedure for measuring stator winding insulation resistance using a megohmmeter.

Polarization Index

Explanation of the polarization index and its role in assessing insulation condition.

Insulation Assessment

Guidelines for assessing motor insulation condition based on resistance and polarization index values.

Thermal Protections

Details on thermal protection devices like thermostats and thermistors for overheating prevention.

Alarm and Trip Temperatures

Recommended alarm and trip temperature settings to protect motor windings and bearings.

Grounding

Procedures for properly grounding the motor frame and terminal box for safety.

Alignment

Detailed guide on aligning the motor shaft with the driven machine shaft.

Starting

Commissioning

First Starting

Step-by-step procedure for safely performing the initial start-up of the motor.

Temperatures

Procedures for monitoring bearing, stator winding, and cooling system temperatures during operation.

Vibration

Guidelines for monitoring vibration levels and acceptable limits.

Maintenance

Bearing Maintenance

Detailed procedures for the maintenance of motor bearings.

Grease-lubricated Rolling Bearings

Detailed instructions for lubricating grease-lubricated rolling bearings.

Instructions for Lubrication

Step-by-step guide for applying grease to rolling bearings correctly.

Procedures for Rolling Bearing Relubrication

Procedures for relubricating rolling bearings, including using drain plugs.

Type and Amount of Grease

Importance of using the correct grease type and quantity to prevent damage.

Procedure for Changing the Grease

Step-by-step procedure for replacing old bearing grease with new grease.

Disassembly - Horizontal Bearings

Procedures for safely disassembling bearings in horizontal motors.

Disassembly - Vertical Bearings

Procedures for safely disassembling bearings in vertical motors.

Lower Bearing Disassembly

Detailed steps for disassembling the lower bearing assembly.

Upper Bearing Disassembly

Detailed steps for disassembling the upper bearing assembly.

Bearing Assembly

Procedures for correctly cleaning, preparing, and assembling motor bearings.

Rolling Bearing Replacement

How to replace rolling bearings using appropriate tools and procedures.

Protection Settings

Recommended alarm and trip temperature settings for bearing protection systems.

Motor Disassembly and Assembly

Maintenance Plan

Abnormalities, Causes and Solutions

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