WEICHAI Baudouin PowerKit 12M33 Series User Manual

1

WEICHAI Baudouin PowerKit 12M33 Series Specifications

General

Engine Model	12M33
Engine Type	Diesel
Number of Cylinders	12
Speed	1500-1800 rpm
Cylinder Arrangement	V
Aspiration	Turbocharged
Cooling System	Liquid Cooled
Dimensions (L x W x H)	Approx. 1500 x 1800 mm

Summary

Foreword

Documentation

Information on Baudouin's primary language and availability of other languages for publications.

Safety

Covers essential safety precautions, warnings, and potential hazards for engine operation.

Maintenance & Spare Parts

Details on maintenance schedules, intervals, and the imperative use of genuine spare parts.

Overhaul

Guidance on major engine overhaul procedures and contacting local Baudouin representatives.

Safety

Safety Information, Symbols, and Warnings

General safety rules, hazard symbols, universal warnings, and identification of hazardous situations.

Personal, Environmental, Fluid, Battery, Electrical, Welding, and Hose Safety

Precautions for personal well-being, environmental protection, fluid handling, batteries, electrical risks, welding, and hoses.

Cleaning and Operational Safety

Safety procedures for engine cleaning and general precautions for operation, starting, and stopping.

Product

Engine Ratings and Model Identification

Defines engine ratings like COP/PRP and explains engine model designation, including the engine plate.

Engine Overview and Cooling Systems

Schematic diagrams of the 12M33 Gas Engine and detailed layouts of its cooling circuits.

Lubrication and Gas Supply Systems

Description of the engine's oil lubrication system, oil circuits, and the gas supply system components.

Electronic Control System Components

Introduction to the ECU and various electronic sensors and parts for engine control like T/MAP, oxygen sensor.

Installation

Installation Safety and General Procedures

Safety guidelines and general notices for engine installation, emphasizing compliance with local authority.

Engine Lifting and Mounting

Procedures and safety precautions for lifting and mounting the engine, including bracket details and angles.

System Installation Requirements

Guidelines for installing accessories, air intake, exhaust, cooling, lubrication, and gas systems.

Engine Electronic System Installation

Wiring specifications for starter, charging circuits, and ECU connections for engine control.

Gen Set Installation Recommendations

Recommendations for gen set installation, covering location, ventilation, foundation, and lifting device.

Operation

Pre-Start Preparations and Startup Procedures

Steps for preparing the engine before start, including oil, gas, coolant checks, and safe startup procedures.

Engine Operation and Cold Environment Precautions

Guidelines for engine operation, monitoring parameters, and specific precautions for cold weather.

Engine Stopping and Electronic Control

Procedures for safely stopping the engine and managing electronic control system diagnostics using fault codes.

Maintenance

General Safety and Maintenance Overview

Safety warnings and general conditions to check before performing maintenance operations on the engine.

Maintenance Schedule and Operations

A comprehensive table outlining maintenance tasks and intervals, with detailed operation procedures for various components.

Long-Term Storage Procedures

Steps for preparing the engine for long-term storage and starting it up afterward, including protective measures.

Appendix

Coolant, Lubricant, and Fuel Recommendations

Guidance on recommended coolants, lubricants, and fuel quality for optimal engine performance and protection.

Special Tools and Troubleshooting Guide

Lists recommended special tools and provides a comprehensive guide to common engine faults and their solutions.

Maintenance Log

A template for recording engine maintenance activities and service history for tracking purposes.