Content
4
Foreword .............................................................................................................................. 3
1. Safety ............................................................................................................................... 6
1.1 Safety Information ........................................................................................................ 6
1.2 Symbols Used .............................................................................................................. 7
1.3 Personal Safety .......................................................................................................... 10
1.4 Environmental Safety ................................................................................................. 10
1.5 Fluid Safety ................................................................................................................. 11
1.6 Batteries ...................................................................................................................... 11
1.7 Welding ....................................................................................................................... 12
1.8 Electrical Risks ........................................................................................................... 13
1.9 Lines, Tubes and Hoses ............................................................................................. 14
1.10 Coolant Safety .......................................................................................................... 14
1.11 Cleaning the Engine ................................................................................................. 15
1.12 General Precautions for Operation .......................................................................... 16
2. Product ........................................................................................................................... 18
2.1 Rating Definitions ....................................................................................................... 18
2.2 Engine Model ............................................................................................................. 19
2.3 Engine Overview ........................................................................................................ 20
2.4 Cooling Circuits .......................................................................................................... 21
2.5 Lubrication System ..................................................................................................... 23
2.6 Gas Supply System .................................................................................................... 24
2.7 Electronic Control Unit (ECU) and Electronic Parts Introduction ............................... 26
3. Installation ...................................................................................................................... 31
3.1 Engine Lifting .............................................................................................................. 32
3.2 Engine Mounting ........................................................................................................ 35
3.3 Accessories ................................................................................................................ 36
3.4 Air Intake System ....................................................................................................... 37
3.5 Exhaust System ......................................................................................................... 37
3.6 Cooling System .......................................................................................................... 37
3.7 Lubrication System ..................................................................................................... 38
3.8 Gas Supply System .................................................................................................... 38
3.9 Engine Electronic System .......................................................................................... 40
3.10 Engine Electronic Controlling System ...................................................................... 41
3.11 Gen Set Installation Recommendation ..................................................................... 44
4. Operation ....................................................................................................................... 45
4.1 Preparations before Start ........................................................................................... 46
4.2 Starting Up ................................................................................................................. 47
4.3 Operation of the PowerKit Engine .............................................................................. 48
4.4 Precautions for running in cold environments ............................................................ 49
4.5 Stopping the PowerKit Engine ................................................................................... 50
4.6 Electronic control system ........................................................................................... 51
5. Maintenance .................................................................................................................. 52
5.1 General Safety Conditions for Maintenance .............................................................. 52
5.2 Maintenance Table ..................................................................................................... 53
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