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RP 220 PROFI
Welger RP 220 PROFI User Manual
95 pages
Manual
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1753-27
1742.99.03.05
02.04
from
year
of
manufacture
2004
WELGER
RP
320
MASTER
1741-113
www.welger
.com
Operating
manual
RP
202
/
RP
302
RP
220
/
RP
320
2
Table of Contents
Table of Contents
3
Model Overview
7
Your Safety
8
Noise Level of Tractors and Machines
9
Fire Prevention
10
Tailgate Safeguard
10
Hydraulic System
11
Protective Guards
11
Maintenance Platform
11
Warning Symbols
12
Symbols for the Operation of the Baler
14
Proper Use
15
Electromagnetic Compatibility (EMC)
15
Precautions for Driving on the Road
16
Details on the Rating Plate
18
Details on the Rating Plate of the Drawbar
19
Component Overview
20
Attaching the Baler
21
Putting into Operation
21
Drawbar Configuration
22
Adjusting the Trailer Hitch
23
Configuration of the Tow Hitch
25
Universal Drive Shaft
26
Connecting the Cam-Type Cut-Out Clutch
26
Removing the Cam-Type Cut-Out Clutch
26
Adjusting the Universal Drive Shaft
27
Hydraulic Hoses
28
"Balercontrol" Electronic Controller
30
Lighting
30
Electrical System
30
Threading the Baling Twine
31
Twine Wrapping
31
Cross Support
33
Setting the Twine Brake
34
Setting the Edge Clearances
35
Setting the Distance between Twine Wrappings
35
Setting the Edge Wrappings
35
Inserting the Net
36
Net Wrapping
36
Tensioning the Net Cutting Knife
38
Setting the Net Wraps
38
Cutting Device
39
Deactivating the Cutting Device
41
Activating the Cutting Device
41
Hydraulic Protection of the Cutter Blades
42
Switching the Cutting Device on
43
Switching the Cutting Device off
43
Brittle Crops
46
Installation and Removal of the Cutter Blades
46
Sharpening the Cutter Blades
47
Driving on the Road
48
Bale Ejector
48
Windrowing
48
Field Use
48
Pick-Up Unit
49
Support Wheels
49
Hold-Down Device / Pick-Up Unit Short Crop Guard
50
Driving with the Baler
51
Pto Shaft Speed
51
Feed Guide Plate
51
Setting the Bale Density
52
Locking the Tailgate
53
Balecontrol E Control Panel
54
Wrapping
54
Triggering the Wrapping - Balecontrol E
55
Manual Twine Wrapping
55
Manual Net Wrapping
55
Automatic Twine Wrapping
56
Automatic Net Wrapping
56
Balecontrol III Control Panel
57
Combined Net / Twine Wrapping
57
Wrapping the Bale
58
Twine Wrapping, Manually Triggered
59
Net Wrapping, Manually Triggered
60
Twine Wrapping, Automatically Triggered
61
Net Wrapping, Automatically Triggered
61
Combined Wrapping, Automatically Triggered
62
Multiple Triggering of the Wrapping
62
Ejecting the Bale
63
Overload Protection / Reversing Mechanism
64
Universal Drive Shaft with Shearing Bolt Clutch
64
Universal Drive Shaft with Cam-Type Cut-Out Clutch
64
Reversing the Main Drive
64
Hydraulic Bottom Flap
65
If the Cutting Device was Used
66
Opening the Bottom Flap
67
Closing the Bottom Flap
67
Balecontrol
68
Overload Protection / Reversing Mechanism60
68
Protection of the Electronic Control System
69
The Balecontrol III Control Panel
70
Environment/Disposal
71
Clamping Elements
71
Maintenance / Settings
71
Maintenance of the Net Wrapping System
72
Setting the Disc Brakes
72
Setting the Oscillation Damper
73
Standby Wrapping Operation
73
Emergency Operation of the Net Wrapping Unit
73
Emergency Operation of the Twine Wrapping Unit
73
Balercontrol Components
74
Hydraulic Diagrams
75
Circuit Logic
75
Sensor Settings
79
Balecontrol III Quick Check
80
Pin-Outs of Control Unit RP 220, RP 320 MASTER/PROFI
81
Chain Lubrication (Oil Lubrication)
82
Roller Lubrication (Grease Lubrication)
83
Lubrication Chart
84
Schematic Diagram of the Lubricating Positions
85
Setting the Dividing Plates
86
Tensioning the Roller Chain
87
Rotor Drive Chain
87
Roller Drive Chains
87
Winter Break
88
Main Drive Chain
88
Worm and Pick-Up Drive Chain
88
Tyre Air Pressure
89
Technical Data
90
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Welger RP 220 PROFI Specifications
General
Type
Round Baler
Bale width
1.2 m
Pick-up width
2.25 m
Number of belts
4
Bale chamber
Variable chamber
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