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Wen 49103 - User Manual

Wen 49103
14 pages
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Model # 49103
3.6V LITHIUM-ION
CORDLESS
SCREWDRIVER
bit.ly/wenvideo
Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years
of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings,
and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe,
reliable service.
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
techsupport@wenproducts.com
WENPRODUCTS.COM
(M-F 8AM-5PM CST)
3148819
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Summary

Technical Data

Introduction

General Safety Rules

Work Area Safety

Guidelines for maintaining a clean, well-lit, and safe work environment to prevent accidents.

Electrical Safety

Precautions regarding power tool plugs, cords, and exposure to wet conditions to prevent shock.

Personal Safety

Recommendations for operator alertness, proper attire, and use of personal protective equipment.

Power Tool Operation

Power Tool Maintenance

Battery Tool Use and Care

Specific Rules for Screwdrivers

Safety Rules for Batteries & Chargers

Using the Battery

Guidance on safe operation and handling of battery packs, including avoiding abusive conditions.

Maintaining the Battery and Charger

Instructions for safe storage, charging, and maintenance of batteries and chargers.

Electrical Information

Grounding Instructions

Information on proper grounding for products with grounding plugs to prevent electric shock.

Guidelines for Using Extension Cords

Recommendations for selecting and using extension cords safely and effectively.

Know Your Screwdriver

Charging Your Screwdriver

Operation

Locking the Power Switch

Instructions for engaging the power switch lock to prevent accidental startup.

Installing and Removing Bits

Step-by-step guide on how to securely insert and remove screwdriver bits.

On;Off Switch

Guidance on operating the trigger switch for forward and reverse rotation.

Changing the Direction

Explanation of how to change the rotation direction of the screwdriver.

Power Indication Lights

Information on the function of power indication lights for battery status.

LED Working Light

Details on the LED work lights for illuminating the workpiece during operation.

Maintenance

Cleaning the Tool

Instructions for safely cleaning the tool using appropriate methods and materials.

Storing the Tool

Recommendations for proper storage conditions to protect the tool and battery.

Disposal

Exploded View & Parts List

Limited Two Year Warranty

Overview

The WEN 3.6V Lithium-Ion Cordless Screwdriver is a versatile and dependable tool designed for both inserting and removing screws, making it an ideal companion for various household and light-duty professional tasks. Engineered to WEN's high standards, this screwdriver prioritizes ease of operation, operator safety, and long-term, trouble-free performance. Its cordless design offers freedom of movement and convenience, eliminating the need for an electrical outlet during operation.

Function Description

At its core, the WEN Cordless Screwdriver is a power tool designed to drive and remove screws efficiently. It operates on a 3.6V Lithium-Ion battery, providing sufficient power for a wide range of screw-driving applications. The tool features a quick-release chuck, allowing for easy and rapid bit changes, which enhances its adaptability to different screw types and sizes. The direction and safety switch is a key functional component, enabling users to select between clockwise rotation for driving screws and counter-clockwise rotation for removing them. This switch also serves as a safety mechanism, locking the power switch in the OFF position to prevent accidental starts during bit changes or when the tool is not in use.

An integrated LED work light illuminates the workpiece, ensuring clear visibility in dimly lit areas and improving accuracy during operation. This feature is particularly useful when working in cabinets, under furniture, or in other confined spaces where lighting may be inadequate. The screwdriver's ON/OFF switch is designed for intuitive control, allowing users to start and stop the tool by simply squeezing and releasing the trigger.

The battery system is central to the screwdriver's functionality. It utilizes a 3.6V Li-ion battery, known for its energy density and ability to hold a charge. The charging process is straightforward, involving plugging the charger into a standard AC power source and connecting it to the screwdriver. Power indication lights on the tool provide visual feedback on the battery's charge level, allowing users to monitor the remaining power and know when a recharge is needed. Three lights indicate a full charge, while one light signals low power, prompting the user to recharge soon.

Usage Features

The WEN Cordless Screwdriver is designed with several features to enhance its usability and ensure a safe and efficient experience for the operator.

Ergonomics and Handling: The tool is built for comfortable handling, allowing for a firm grip during operation. Users are advised to hold the screwdriver only by its insulated gripping surfaces, especially when working with fasteners that might contact hidden wiring, to prevent electrical shock. The compact and lightweight design contributes to reduced user fatigue, making it suitable for extended periods of use.

Bit Installation and Removal: Changing screwdriver bits is a simple process thanks to the quick-release chuck. To install a bit, the chuck is pulled outwards to open the jaws, the bit is fully inserted, and then the chuck is released to securely lock the bit in place. Removal follows the same principle, ensuring quick transitions between different tasks. It is crucial to lock the power switch in the OFF position before changing bits to prevent accidental activation.

Direction Control: The direction and safety switch provides intuitive control over the chuck's rotation. Pushing the switch to the left selects clockwise rotation for driving screws, while pushing it to the right selects counter-clockwise rotation for removal. A critical safety instruction is to never change the direction of rotation while the trigger is pressed down; the chuck must come to a complete stop first.

Work Area Safety: The manual emphasizes the importance of maintaining a clean and well-lit work area, free from clutter and tripping hazards. It also advises against operating the tool in explosive atmospheres and stresses the need to keep bystanders, children, and pets at a safe distance.

Personal Safety: Operators are encouraged to stay alert, use common sense, and avoid operating the tool while tired or under the influence of substances. Proper attire, including non-slip footwear and tying back long hair, is recommended. The use of personal protective equipment, such as safety goggles (complying with ANSI Z87.1), ear protection, work gloves, and a face or dust mask, is strongly advised to protect against potential hazards like dust and flying debris.

Battery Usage: The battery is designed for specific use with this WEN screwdriver. Users are cautioned against using other battery packs, as this could lead to injury or fire. The tool is always in operating condition due to its battery power, so awareness of potential hazards is important even when not actively using it or during charging. If the battery liquid is accidentally ejected and contacts skin or eyes, immediate flushing with water and seeking medical help are necessary. A significant reduction in operating time per charge indicates a worn-out battery that needs replacement.

Maintenance Features

Proper maintenance is crucial for ensuring the longevity and continued performance of the WEN Cordless Screwdriver. The manual provides clear guidelines for caring for the tool and its battery system.

General Maintenance: The screwdriver is factory-lubricated and does not require additional lubrication from the user. It is designed without user-serviceable parts, meaning users should not attempt to open or disassemble the screwdriver or replace the battery cell themselves. All repairs and servicing should be performed by a qualified service technician at an Authorized Service Center, using only identical replacement parts to maintain safety and reliability.

Cleaning: To clean the tool, users should avoid water or chemical cleaners, as most plastics are susceptible to damage from commercial solvents. Instead, the tool should be wiped clean with a dry cloth. Keeping the motor ventilation slots clean and ensuring all working controls are free of dust are important for optimal performance. A specific warning advises against allowing brake fluids, gasoline, petroleum-based products, or penetrating oils to come into contact with plastic parts, as these chemicals can cause significant damage.

Battery and Charger Maintenance:

  • Charging Environment: The battery should always be charged in a well-ventilated area, and nothing should cover or clog the charging vents. Charging inside a box or container is prohibited.
  • Temperature Control: The battery pack should be allowed to cool to room temperature after extended use before recharging to prolong its life. Ideal charging temperatures are between 64°F and 75°F (18°C to 24°C), and the battery should always be charged within a range of 32°F to 86°F (0°C to 30°C). The tool and charger should not be placed near fire or heat.
  • Charger Protection: The charger and its cord should be protected from damage, heat, oil, and sharp edges. The charger should be unplugged from the power source when not in use to reduce the risk of damage from power surges or if metal pieces fall into the opening.
  • Storage: The tool and battery pack should be stored in a dry place where temperatures will not exceed 104°F (40°C) to prevent damage to the battery cells.
  • Disassembly: Users are explicitly warned not to disassemble the charger or the tool.
  • Disposal: At the end of its lifetime, the product should not be disposed of with household waste. Electrical and electronic products contain hazardous substances and should be taken to a local recycling facility for responsible recycling to minimize environmental and health impacts.

By adhering to these usage and maintenance guidelines, users can ensure the WEN Cordless Screwdriver remains a reliable and safe tool for years to come.

Wen 49103 Specifications

General IconGeneral
Model49103
Power SourceBattery
Voltage4V
No Load Speed180 RPM
Chuck Size1/4 inch
Battery TypeLithium-Ion

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