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Western ICE BREAKER User Manual

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Lit. No. 95902, Rev. 01
June 15, 2008
Regular and High Capacity
ICE BREAKER
Hopper Spreader
Owner's Manual
This manual is for WESTERN
®
ICE BREAKER Hopper Spreaders with serial numbers
beginning with 06090805.
This document supersedes all editions with an earlier date.
CAUTION
Read this manual and engine owner's manual
before installing or operating the spreader.

Questions and Answers:

Western ICE BREAKER Specifications

General IconGeneral
BrandWestern
ModelICE BREAKER
CategorySpreader
LanguageEnglish

Summary

Preface

Owner's Information

Section to record owner details, vehicle model, and spreader serial number for reference.

Safety Information

Safety Definitions

Explains the meaning of WARNING, CAUTION, and NOTE indicators used throughout the manual.

Safety Precautions

Lists essential safety rules for operating and maintaining the spreader, including personal and vehicle safety.

Fuses

Details on electrical system fuses, including type, amperage, and replacement procedures.

Personal Safety

Guidelines for personal protection during installation and service, covering clothing, eye protection, and hot surfaces.

Battery Safety

Safety precautions for handling batteries, including explosive gases, acid hazards, and electrical component removal.

Torque Chart

Provides recommended fastener torque values in ft-lb for various SAE and Metric grades.

Safety Information

Warning/Caution Labels

Advises users to familiarize themselves with labels and to contact sales outlet if labels are missing or unreadable.

Gasoline Warning Label

Details hazards associated with gasoline, including flammability, fumes, and hot/moving engine parts.

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Certification

Information on vehicle certification requirements for new spreader installations and compliance with FMVSS.

Material Weights

Table listing densities (lb/cu yd) for various ice control materials like salt, sand, and cinders.

Regular Capacity Load Volume

Diagrams showing load volumes for 7' and 8' spreaders in regular capacity configurations.

High Capacity Load Volume

Diagrams illustrating load volumes for 8', 9', and 10' spreaders in high capacity configurations.

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Spreader Specifications

Comprehensive table detailing spreader dimensions, weight, capacity, and recommended vehicle applications.

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Determining Vehicle Payload

Step-by-step guide to calculate available vehicle payload, considering GVWR, GAWR, and material density.

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Determining Vehicle Payload Worksheet

A template worksheet to assist in calculating vehicle payload, including example data for coarse salt.

Operating the Spreader – Cab Control

Cab Control Identification

Diagrams identifying controls for electric clutch, ignition, throttle, and lights on the cab control unit.

Starting the Engine

Detailed steps for starting the spreader engine, including safety precautions and throttle/choke operation.

Stopping the Engine

Procedure for safely shutting down the spreader engine, including fuel supply valve considerations.

Operating the Hydraulic Spreader – Dual Cab Control

Cab Control Identification

Illustrates the typical spreader control valve for hydraulic spreaders, showing auger and spinner controls.

Operating the Cab Control

Instructions on engaging the hydraulic system and adjusting spinner and auger speeds using the control lever and knobs.

Clutch Operation (Gas Engine Only)

Steps for operating the clutch on gas engine models, including starting, speed adjustment, and engaging the clutch.

Operating the Spreader

Tecumseh Choke Adjustment Procedure

Guide to adjusting the choke linkage and screw on Tecumseh engines for optimal starting and running.

Honda Choke Adjustment Procedure

Procedure for adjusting the choke on Honda engines, ensuring proper closing and rod movement for choke function.

Operating the Spreader

Baffle Adjustment

Explains how baffle settings, RPM, and gate opening affect spread pattern and material dispensing.

Center Belt Drive Chute

Diagram showing the internal baffle adjustment handles on the center belt drive chute for pattern control.

Operating the Spreader

Spread Patterns – Center Belt Drive

Illustrations showing different internal and external baffle configurations for achieving specific spread patterns.

Maintenance

Grease

Instructions on greasing various bearings (idler, drive shaft, spinner shaft) and avoiding over-greasing.

Gear Oil Specification

Specifies the recommended synthetic gear oil (Mobil SHC 632 or Exxon SHP 320 equivalent) for the gear case.

Drive Chain, Spinner Belt and Conveyor Chain Tension

Guidance on checking and maintaining tension for drive chain, spinner belt, and conveyor chain, including deflection specs.

Maintenance

Electric Clutch

Steps to minimize problems and extend the life of the electric clutch, including cleaning and lubrication.

Engine Service and Repair

Advice on maintaining the spreader engine per manufacturer's manual and locating authorized service centers.

Maintenance

Hydraulic Hopper Spreaders

Recommendations for hydraulic spreader maintenance: checking fluid, inspecting hoses, changing fluid, and flushing reservoir.

Troubleshooting

Table listing common problems (e.g., unit speed, stalling) with corresponding correction procedures.

Wiring Diagram (Spreader Battery Kit)

Vehicle Harness

Diagram showing connections between the vehicle harness, spreader harness, and electrical components for battery kit.

Spreader Side Wiring Harness

Details wiring from the spreader battery, solenoid, starter, and engine to various switches and controls.

Wiring Diagram (Vehicle Battery Kit)

Vehicle Battery

Diagram illustrating wiring connections from the vehicle battery to the spreader, including harness details.

Vehicle Side Wiring Harness

Shows connections from the vehicle's electrical system to the spreader's wiring harness for battery kit operation.

Electric Throttle Motor Replacement

Removal Instructions

Step-by-step guide for safely disconnecting and removing the electric throttle motor from the engine mount.

Installation Instructions

Detailed steps for installing the new electric throttle motor, including torque chart reference and final verification.

Dual Hydraulic Circuit Diagram

Typical Hydraulic Circuit

Schematic illustrating the hydraulic system flow, including pump, valve, spinner motor, and conveyor motor.

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