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Whirlpool R-106 - User Manual

Whirlpool R-106
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CONSUMER SERVICES TECHNICAL
EDUCATION GROUP PRESENTS
R-106
TRAINING MANUAL
Part No. 8178689
ICEMAKER FAMILIARIZTION
AND TROUBLESHOOTING
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Summary

Ice Makers

New Generation Compact Ice Maker

Overview of the compact icemaker used in French door refrigerators.

New Generation Compact Ice Maker

Removing Storage Bin and Cover

Steps to remove the storage bin and cover from the icemaker assembly.

Bin and Cover Removed

View of the icemaker after bin and cover removal, showing access.

Mid South Icemaker

Operation Description

Explains the unique features of the Mid-South compact icemaker's operation.

Icemaker Operational Cycle

Freeze Phase

Water enters the mold and freezes, cooled by freezer air.

Release Phase

Thermostat closes, energizing heater and motor to melt ice.

Ejection Phase

Mold heater melts ice, ejector blade pushes ice out of the mold.

Sweep Phase

Ejector blade rotates again to eject any remaining ice.

Water Fill and Termination

Water valve opens for refill, cycle ends, ready for next freeze.

Icemaker Operational Cycle

Water Fill Adjustment

How to adjust the water fill volume using a screw.

Manual Cycle Initiation

Steps to manually start an ice ejection cycle.

New Generation Schematic

Mid-South Design Features

Highlights ON/OFF switch and Thermal Cut out in Mid-South design.

Servicing the Icemaker

Removing the Front Cover

Steps to remove the front cover to access internal components.

Cover Removed View

Shows the icemaker with the cover removed, exposing key components.

Adjusting Water Fill Volume

Detailed instructions on how to adjust the water fill amount.

Initiating a Harvest Cycle

Steps to manually start the ice harvest process.

Manual Harvest Initiation

Visual guide on turning the drive gear to start a harvest cycle.

Releasing Wire Harness Cover

How to release and remove the wire harness cover.

Cover Release Mechanism

Details of the cover release mechanism.

Removing the Icemaker Unit

Steps to physically remove the icemaker unit.

Disconnecting Electrical Harness

Procedure for disconnecting the wiring harness.

Slide Out Assembly Procedure

Demonstrates how to slide out the assembled icemaker.

Whirlpool Modular Icemaker

Modular Ice Maker Overview

Introduces the Modular Ice Maker and its basic design.

Modular Ice Maker Operation & Testing

Water Fill Adjustment

How to adjust the water fill for the modular icemaker.

Test Points Identification

Locating and understanding the test points on the module.

Switching Mechanism Explained

Explains how wiper contacts control the cycle.

Modular Icemaker Cycle Steps

Detailed breakdown of the modular icemaker's operational cycle.

Modular Ice Maker Testing

Resistance Checking Procedure

How to perform resistance checks on icemaker components.

Component Resistance Values

Specific resistance values for heater, motor, and water valve coil.

Jumper Wire Usage Guide

How to use a jumper wire for testing.

Energizing Specific Components

Using a jumper wire to energize specific electrical loads.

Initiating a Harvest Cycle Test

Procedure for manually initiating an ice harvest cycle.

Test Cycle Diagnostics

Steps for performing a test cycle and diagnosing issues.

Troubleshooting Common Issues

No Ice Production Diagnosis

Common causes and checks for lack of ice production.

Low Ice Production Diagnosis

Common causes and checks for reduced ice production.

Compact Icemaker Faults

Specific fault diagnosis for compact icemakers.

Modular Icemaker Faults

Specific fault diagnosis for modular icemakers.

Whirlpool Ice Production Rates

Expected ice production rates for different refrigerator types.

Amana Iceland Refrigerators

Ice Production Comparison

Compares ice production rates for different models.

Low Ice Production Troubleshooting

Freezer Temperature Impact

Importance of freezer temperature for ice production.

Cube Size and Quality Indicators

How cube size and quality indicate water supply issues.

Water Supply Issues Analysis

Common water supply problems affecting ice production.

Water Supply Installation

Saddle Valve Types and Selection

Recommends drill type over self-tapping saddle valves.

Checking Water Charge

Correct Water Charge Range

Specifies the correct water fill volume for icemakers.

Checking Water Fill Sample

Method for checking water fill using a baby bottle.

Icemaker Safety Interlock System

Explains the safety interlock system related to door position.

No Ice Production Troubleshooting Steps

Step 1: Visual Inspection

Initial visual checks for no ice production.

Step 2: Mold Ice Check

Checking the mold for ice and potential water supply issues.

Step 3: Initiate Harvest

Manually initiating the harvest cycle.

Step 4 a: Voltage Check

Verifying voltage supply to the icemaker.

Step 4 b: Heat & Water Valve Check

Checking for mold heat and water valve operation.

Summary

Ice Makers

New Generation Compact Ice Maker

Overview of the compact icemaker used in French door refrigerators.

New Generation Compact Ice Maker

Removing Storage Bin and Cover

Steps to remove the storage bin and cover from the icemaker assembly.

Bin and Cover Removed

View of the icemaker after bin and cover removal, showing access.

Mid South Icemaker

Operation Description

Explains the unique features of the Mid-South compact icemaker's operation.

Icemaker Operational Cycle

Freeze Phase

Water enters the mold and freezes, cooled by freezer air.

Release Phase

Thermostat closes, energizing heater and motor to melt ice.

Ejection Phase

Mold heater melts ice, ejector blade pushes ice out of the mold.

Sweep Phase

Ejector blade rotates again to eject any remaining ice.

Water Fill and Termination

Water valve opens for refill, cycle ends, ready for next freeze.

Icemaker Operational Cycle

Water Fill Adjustment

How to adjust the water fill volume using a screw.

Manual Cycle Initiation

Steps to manually start an ice ejection cycle.

New Generation Schematic

Mid-South Design Features

Highlights ON/OFF switch and Thermal Cut out in Mid-South design.

Servicing the Icemaker

Removing the Front Cover

Steps to remove the front cover to access internal components.

Cover Removed View

Shows the icemaker with the cover removed, exposing key components.

Adjusting Water Fill Volume

Detailed instructions on how to adjust the water fill amount.

Initiating a Harvest Cycle

Steps to manually start the ice harvest process.

Manual Harvest Initiation

Visual guide on turning the drive gear to start a harvest cycle.

Releasing Wire Harness Cover

How to release and remove the wire harness cover.

Cover Release Mechanism

Details of the cover release mechanism.

Removing the Icemaker Unit

Steps to physically remove the icemaker unit.

Disconnecting Electrical Harness

Procedure for disconnecting the wiring harness.

Slide Out Assembly Procedure

Demonstrates how to slide out the assembled icemaker.

Whirlpool Modular Icemaker

Modular Ice Maker Overview

Introduces the Modular Ice Maker and its basic design.

Modular Ice Maker Operation & Testing

Water Fill Adjustment

How to adjust the water fill for the modular icemaker.

Test Points Identification

Locating and understanding the test points on the module.

Switching Mechanism Explained

Explains how wiper contacts control the cycle.

Modular Icemaker Cycle Steps

Detailed breakdown of the modular icemaker's operational cycle.

Modular Ice Maker Testing

Resistance Checking Procedure

How to perform resistance checks on icemaker components.

Component Resistance Values

Specific resistance values for heater, motor, and water valve coil.

Jumper Wire Usage Guide

How to use a jumper wire for testing.

Energizing Specific Components

Using a jumper wire to energize specific electrical loads.

Initiating a Harvest Cycle Test

Procedure for manually initiating an ice harvest cycle.

Test Cycle Diagnostics

Steps for performing a test cycle and diagnosing issues.

Troubleshooting Common Issues

No Ice Production Diagnosis

Common causes and checks for lack of ice production.

Low Ice Production Diagnosis

Common causes and checks for reduced ice production.

Compact Icemaker Faults

Specific fault diagnosis for compact icemakers.

Modular Icemaker Faults

Specific fault diagnosis for modular icemakers.

Whirlpool Ice Production Rates

Expected ice production rates for different refrigerator types.

Amana Iceland Refrigerators

Ice Production Comparison

Compares ice production rates for different models.

Low Ice Production Troubleshooting

Freezer Temperature Impact

Importance of freezer temperature for ice production.

Cube Size and Quality Indicators

How cube size and quality indicate water supply issues.

Water Supply Issues Analysis

Common water supply problems affecting ice production.

Water Supply Installation

Saddle Valve Types and Selection

Recommends drill type over self-tapping saddle valves.

Checking Water Charge

Correct Water Charge Range

Specifies the correct water fill volume for icemakers.

Checking Water Fill Sample

Method for checking water fill using a baby bottle.

Icemaker Safety Interlock System

Explains the safety interlock system related to door position.

No Ice Production Troubleshooting Steps

Step 1: Visual Inspection

Initial visual checks for no ice production.

Step 2: Mold Ice Check

Checking the mold for ice and potential water supply issues.

Step 3: Initiate Harvest

Manually initiating the harvest cycle.

Step 4 a: Voltage Check

Verifying voltage supply to the icemaker.

Step 4 b: Heat & Water Valve Check

Checking for mold heat and water valve operation.

Whirlpool R-106 Specifications

General IconGeneral
BrandWhirlpool
ModelR-106
CategoryIce Maker
LanguageEnglish

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