Wickes 216-992 - User Manual

Step-by-Step Installation Instructions for
Version 5 - 06/11
Pivot / Bi-fold Door & Side Panel Combination Pack
(216-992 / 216-993 / 216-995 / 216-997 / 216-999)
Customer helpline number: 01604 633607

Summary

Installation Preparation and Safety

Pre-Installation Checks and Advice

Read instructions, check parts, ensure space, note wall suitability, and contact helpline for doubts.

Critical Safety Precautions

Exercise care when drilling, use RCD, wear eyewear, keep children and small parts away from work area.

Tools Required for Installation

Lists essential tools including drill, drill bits, measuring tape, sealant gun, screwdriver, and spirit level.

Parts List and Identification

Component Identification

Diagrams and labels for Pivot Door, Bi-Fold Door, Side Panel, End Frame Channels, Joint Cover, and Blanking Plates.

Hardware and Fixings List

Details quantities of screws, screw caps, washers, and wall plugs provided in the pack.

Step-by-Step Installation Guide

Initial Frame Assembly and Positioning

Assemble frames, align panels, tighten screws, fit end channels, and position assembly on the tray.

Securing Frame to the Wall

Drill wall holes, insert wall plugs, position frame, and loosely fix end channels using screws.

Final Frame Adjustments and Fixing

Check alignment, drill into frame, and secure end channels with screws and cap washers.

Finishing Touches and Seals

Insert blanking pieces, apply screw cap seals, and fit the jointed cover profile for a clean finish.

Final Sealing and Curing

Apply silicone sealant to the outside of the enclosure and allow 24 hours for curing before use.

Cleaning and Maintenance

Cleaning Recommendations

Use mild detergent and soft cloth for frames; rinse glass and frame with clean water after use.

Maintenance Checks

Regularly check the product for damaged or loose parts and retain instructions for future reference.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Installation Process Overview
5. Maintenance Features
6. Safety Precautions

This document provides step-by-step installation instructions for a Pivot / Bi-fold Door & Side Panel Combination Pack, manufactured by Wickes. The product is identified by several model numbers: 216-992, 216-993, 216-995, 216-997, and 216-999. The manual is version 5, dated 06/11, and includes a customer helpline number: 01604 633607.

Function Description:

The product is a shower enclosure designed for installation in a bathroom. It consists of either a pivot door or a bi-fold door combined with a side panel, forming a complete shower cubicle. The enclosure is designed to contain water within the shower area, preventing splashes and leaks into the rest of the bathroom. It can be installed as either a right-hand or left-hand entry, with the flexibility to invert panels for the desired configuration.

Important Technical Specifications:

The product is constructed with toughened glass, which is a key safety feature. The frames are made of aluminium, and plastic fittings are used for various components. The included wall plugs are specifically designed for solid walls. For partition or stud walls, specialized fixings must be purchased separately. The product is designed to accommodate walls that are up to 20mm out of true, although uneven surfaces may require additional silicone sealing. It is intended for installation over a sound tiled surface.

Usage Features:

The installation process is described as a two-person job, emphasizing the need for assistance due to the handling of glass and frame components. The door mechanism (either pivot or bi-fold) allows for easy access to the shower area. The design incorporates blanking plates and screw caps for a neat and finished appearance, concealing fixings. A full-length joint cover profile is also included to enhance the aesthetic and seal the joints. The enclosure is designed to be sealed with silicone sealant on the outside only when fitted over tiles, to prevent water from becoming trapped and stagnant.

Installation Process Overview:

1. Preparation: Verify all parts are present (listed on page 3) and gather the necessary tools. Ensure the shower tray is level.
2. Frame Assembly: Attach the side panel to the door assembly using 40mm screws. It's crucial to align them at right angles and tighten screws carefully by hand to avoid damaging the frame.
3. End Frame Channels: Push fit the two end frame channels onto the assembled frame.
4. Positioning and Marking: With an assistant, centrally locate the entire assembly over the shower tray. Use a spirit level to check horizontal and vertical alignment. Mark the screw slot positions on the tiled wall.
5. Drilling and Plugging: Move the frame aside. Drill the marked locations using a 6mm masonry drill bit for 40mm wall plugs. Insert the wall plugs flush with the wall surface using a rubber mallet.
6. Re-positioning and Fixing: Place the frame and end frame channels back onto the shower tray, aligning screw holes with wall plugs. Loosely fix the end frame channels to the wall using 8 x 40mm screws and caps.
7. Final Alignment and Tightening: Re-check vertical alignment with a spirit level, making minor adjustments using the end frame channel slots. Once aligned, tighten the screws.
8. Securing End Channels to Frame: Mark and drill fixing holes (3 per side) through the end channels into the frame using a 3mm metal drill bit. Secure these with 6 x 10mm screws and screw cap washers. If the door doesn't close correctly, realign the frame.
9. Finishing Touches: Insert blanking pieces and screw cap seals onto all exposed screw heads. Fit the full-length jointed cover profile.
10. Sealing: Apply silicone sealant to the outside of the enclosure, ensuring the room is well ventilated. Allow 24 hours for the silicone to cure before using the shower.

Maintenance Features:

• Cleaning: The product should be cleaned with a mild detergent and wiped dry with a soft cloth. Abrasive or chemical cleaners should be avoided as they can damage aluminium, painted surfaces, and plastic fittings. Regular rinsing of glass and frame with clean water after use is recommended to prevent soap scum or limescale buildup, especially in hard water areas. Users are advised to always read cleaning product labels.
• Inspection: Regular checks for damaged or loose parts are recommended to ensure the product remains safe and functional.
• Documentation: The installation instructions should be retained by the end user for future reference, particularly for maintenance or troubleshooting.

Safety Precautions:

• Always read and understand the instructions before starting installation. Failure to do so may invalidate the warranty and could cause injury.
• This is a two-person job; all glass must be handled with great care.
• The product uses toughened glass; it must not be replaced with standard, non-certified material.
• If in doubt, contact the helpline or a qualified person.
• Before drilling, check for hidden cables or pipes.
• Exercise great care when using power tools near water; a residual current device (RCD) or cordless drill is recommended.
• Always double-check positions and measurements before drilling.
• Wear protective eyewear when drilling and handling glass.
• Keep children away from the work area; small parts, plastic bags, and tools should be kept out of reach of children.
• Use insulating tape on tiled surfaces to prevent the drill from wandering.
• Put the plug in the plughole to prevent small parts from falling down the drain.
• Protect the shower tray with a towel or bathmat when working with accessories or tools.
• Do not use a power driver to tighten the 40mm screws during initial frame assembly, as this can damage the lip.
• Sealant should only be applied to the outside of the enclosure when fitted over tiles.

Wickes 216-992 Specifications

General

Brand	Wickes
Model	216-992
Category	Plumbing Product
Language	English