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5500 CNC 3.0
widos 5500 CNC 3.0 - User Manual
80 pages
Manual
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Kunst
stof
fsch
weiß
tech
nik
WIDOS
Einstein
str. 5
Phone
+49 (0) 71
52 99 39
- 0
W
. Do
mmer Söhne Gmb
H
D-71254 Dit
zingen-Heimerdin
gen
Fax
+49 (0) 71
52 99 39
- 40
W
eb
site: http://www.w
idos.de
Email: info@widos.d
e
Headquar
ters: D-71254 Ditzingen-
Heimerdingen Country cour
t Stut
tgart HRB 200973
Managing director: Jürgen Dommer
Working
Instructions
Translation
Heating Eleme
nt Butt Welding Machine
with CNC Control Unit
WIDOS
5500 CNC 3.0
Keep for f
urther use!
2
Table of Contents
Main Page
Default Chapter
4
Table of Contents
4
1 Description of the Product
7
Usage and Purpose-Oriented Use
7
Safety Measures
7
Conformity
7
Machine Overview
8
Structure of the CNC 3.0 Control Unit
8
Designation of the Product
9
Technical Data
9
WIDOS CNC 3.0 General Data
9
Basic Frame
10
Heating Element
10
Automatic Heating Element (Optional)
10
Planer
10
Reception Box
11
Equipment and Accessories
11
2 Safety Rules
12
Explanation of the Symbols and Indications
12
Obligations of the Owner
13
Obligations of the Worker
13
Measures of Organisation
13
Information about Safety Precautions
13
Instructions for the Staff
13
Dangers While Handling the Machine
14
Specific Dangers
14
Danger of Stumbling over Hydraulic and Electric Wires
14
Danger of Catching Clothes by the Planer
14
Danger of Being Burnt by Heating Element and Welding Area
15
Danger of Squeezing by Clamping Devices and Guideways
15
Risk of Injury by Noises
15
Structural Modifications on the Machine
15
Warranty and Liability
16
3 Functional Description
17
4 Operating and Indicating Elements
18
Elements on the CNC 3.0 Control Unit
18
EMERGENCY-Stop Push Button
19
Separating Device for Heating Element
19
Elements on the Heating Element and the Planer
20
5 Starting and Operating
21
Safety Indications
21
Replacing the Reduction Inserts
22
Using Small and Large Reduction Inserts
22
Connection with the Basic Machine
23
Operation with Emergency Power Supply
23
Automatic Heating Element (Optional)
24
Description of the Display
25
Accessories for Reading the Data in and out
25
Legitimacy Cards
25
SD-Card and Drive
26
Barcode
26
Read out WICON with USB Card Reader (Option)
26
Switching the CNC 3.0 on
27
Programming and Welding with Gas Legitimacy Card
28
Programming and Welding with General Legitimacy Card or ISO Legitimacy Card
28
Setting the Pipe Data
29
Welding Process
30
Welding Process with Traceability
35
Error Messages
36
Administration of the Welding Data
36
More Adjustemends
37
Setting the Time and the Date
37
Setting the Language
38
Setting Information of Traceability and Lenght of Pipe
38
Setting of Shortened Cooling Time
39
Administration of the Welding Data
40
Copying Internal Data Onto SD-Card and Deleting Them (RAM)
40
Storing Data on the SD - Card
41
6 Diagnosis Program
43
7 Equipment Care / Maintenance / Repair
45
Storage
45
Cleaning the Machine
45
Clamping Elements
45
Checking the Hydraulic Oil Level
45
Venting the Hydraulic Cylinders
46
Maintenance, Inspection and Repair
47
Saving the Welding Data
47
Error Signals
48
Possible Defects and Their Elimination
49
Fuse for Overload Safety Device / Printer Plug Box
50
Disposal
50
8 Transport
51
9 Wiring and Hydraulic Diagrams
52
10 Spare Parts List
65
Basic Machine
65
CNC Control Unit
68
Planer
70
Heating Element
72
Reception Box
74
Automatic Heating Element (Option)
76
11 Declaration of Conformity
80
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widos 5500 CNC 3.0 Specifications
General
Brand
widos
Model
5500 CNC 3.0
Category
Welding System
Language
English
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