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widos 4900 CNC 3.0 - User Manual

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Kunststoffschweißtechnik
WIDOS Einsteinstr. 5 Phone +49 (0) 71 52 99 39 - 0
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax +49 (0) 71 52 99 39 - 40
Website: http://www.widos.de Email: info@widos.de
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Ludwigsburg HRB 973 Managing directors: Armin and Dieter Dommer
Working Instructions
Heating element butt welding machine
with CNC control unit
WIDOS 4900 CNC 3.0
Keep for further use !

Table of Contents

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Summary

1. Description of the product

1.1. Usage and purpose-oriented Use

Details the intended application and operational guidelines for the WIDOS 4900 CNC 3.0.

1.2. Safety measures

Outlines precautions to prevent damage, injury, and ensure safe operation of the machine.

1.3. Conformity

States compliance with European Community recommendations and standard specifications for machine construction.

1.4. Machine overview

Provides a visual overview and labels of the main components of the welding machine.

1.5. Structure of the CNC 3.0 control unit

Details the components and layout of the CNC 3.0 control unit with labeled parts.

1.6. Designation of the product

Explains how the product is identified via type labels containing essential machine information.

1.7. Emergency power supply (Optional)

Explains the function and purpose of the optional emergency power supply system.

1.8. Equipment and accessories

Lists the standard delivery contents and optional accessories available for the machine.

2. Safety rules

2.1. Explanation of the symbols and indications

Explains warning symbols and their meanings to ensure safe operation and prevent hazards.

2.2. Obligations of the owner

Outlines the owner's responsibilities regarding machine operation and staff training.

2.3. Obligations of the worker

Details the worker's duties for safe operation, including understanding instructions and warnings.

2.4. Measures of organisation

Covers the provision and regular inspection of necessary personal safety equipment.

2.5. Information about safety precautions

Stresses keeping instructions available, following regulations, and maintaining clear danger signs.

2.6. Instructions for the staff

Defines responsibilities for machine operations and limits work to skilled/trained personnel.

2.7. Dangers while handling the machine

Highlights general dangers and conditions for safe machine use, emphasizing immediate repair of disturbances.

2.8. Specific dangers

Introduces specific hazards associated with machine operation.

2.9. Structural modifications on the machine

Prohibits unauthorized modifications and mandates the use of original spare parts.

2.10. Warranty and liability

Explains conditions under which guarantee and liability demands are excluded.

3. Functional description

4. Operating and indicating elements

4.1. Elements on the CNC 3.0 control unit

Identifies and labels all components on the CNC 3.0 control unit.

4.2. EMERGENCY-stop push button

Details the function and operation of the emergency stop button for safety interruption.

4.3. Separating device for heating element

Explains the function of the tear-off bar to prevent the heating element from sticking.

4.4. Elements on Heating Element; Planer

Identifies and explains the function of controls on the heating element and planer.

5. Starting and operating

5.1. Safety indications

Provides crucial safety advice for machine operation, including authorized personnel and immediate action in danger.

5.2. Replacing the reduction inserts

Guides on how to remove and install reduction inserts for clamping devices.

5.3. Automatic heating element (Optional)

Details the operation and usage of the optional automatic heating element.

5.4. Connection with the basic machine

Provides instructions on connecting hydraulic hoses, heating element, and planer to the CNC 3.0.

5.5. Operation with emergency power supply

Gives guidance on operating the machine with an emergency power supply and its limitations.

5.6. Description of the display

Explains the display screen and operating buttons on the CNC 3.0 control unit.

5.7. Accessories for reading the data in and out

Introduces accessories for data management, including legitimacy cards.

5.7.2. PCMCIA

Explains the use and handling of PCMCIA cards for data storage.

5.7.3. Barcode

Instructions on how to use the barcode reader for scanning.

5.8. Switching the CNC 3.0 on

Guides the user through the power-on sequence and initial display messages.

5.9. Programming and Welding with Gas Legitimacy Card

Outlines the process of programming and welding using a gas legitimacy card.

5.10. Programming and Welding with General Legitimacy Card

Details programming and welding procedures using a general legitimacy card and barcode reader.

5.11. Welding process

Step-by-step guide for executing the welding process with the CNC 3.0.

5.12. Error messages

Lists common error messages, their causes, and the corresponding remedial actions for troubleshooting.

5.13. Administration of the welding data

Explains how to manage stored welding data in the internal memory (RAM).

5.14. Reading out the welding data over a serial interface

Instructions for transferring welding data from the machine to a PC via a serial interface.

5.15. Serial Printer (optional)

Explains the connection and use of an optional serial printer for data output.

5.16. Function of the emergency power supply (Optional)

Describes the operation, monitoring, and limitations of the optional emergency power supply.

6. Diagnosis program

Diagnosis Program Overview

Explains the diagnosis program's purpose and lists key diagnostic numbers and their significance.

7. Equipment care; maintenance; repair

7.1. Storage

Provides guidelines for storing the machine to protect it from dirt and moisture.

7.2. Cleaning the machine

Advises on proper methods for cleaning the machine, including disposal of materials.

7.3. Clamping elements

Recommends regular cleaning and greasing of clamping elements for longevity.

7.4. Checking the hydraulic oil level

Details the procedure for checking and topping up the hydraulic oil level before operation.

7.5. Venting the hydraulic cylinders

Provides a step-by-step guide for venting air from the hydraulic cylinders.

7.6. Maintenance, inspection and repair

Outlines general procedures for maintenance, inspection, and repair, emphasizing safety precautions.

7.7. Saving the Welding Data

Explains the need to save welding data before long periods of inactivity due to battery limitations.

7.8. Data Interface Connection

Advises on using specific cables for data interfaces and protecting unused sockets.

7.9. Error Signals

Lists error messages, their causes, and the corresponding remedial actions for troubleshooting.

7.10. Possible Defects and their Elimination

Presents common machine defects, their potential causes, and methods for identification and elimination.

7.11. Fuse for overload safety device; printer plug box

Instructs on checking fuses for the overload safety device and printer plug box if the unit is non-functional.

7.12. Accumulator for emergency power supply (Optional)

Informs about the accumulator's lifespan and its role in the optional emergency power supply.

8. Transport

Transport Guidelines and Precautions

Covers safe methods for transporting the machine, including packing and handling advice.

9. Wiring Diagrams

Main Wiring Diagram (Stromlaufplan-X2)

Illustrates the primary electrical connections and components of the machine.

Rear Panel Adapter X7 Diagram

Shows the wiring connections for the rear panel adapter (X7).

CNC 3.0 Rear Panel Adapter Connections

Details the electrical pin assignments and connections for the CNC 3.0 rear panel adapter.

Rear Panel Adapter Components

Illustrates the layout and connections of components on the rear panel adapter.

Sensor and Input Wiring

Depicts wiring for sensors like way measuring, pressure receiver, barcode reader, and temperature probe.

Backup Board X35 Wiring

Shows the electrical connections and layout for the backup board (X35).

Emergency Power Board X35 Layout

Presents the schematic layout and component placement for the emergency power board (X35).

Rear Panel X12 Layout

Shows the physical layout and connector positions on the rear panel (X12).

Terminal List for Main Diagram (X2)

Provides a detailed terminal list for the main wiring diagram (Stromlaufplan-X2).

Terminal List for Rear Panel Adapter (X7)

Lists terminals and connections for the rear panel adapter wiring diagram (Stromlaufplan-X7).

Terminal List for Rear Panel Adapter (X7) - Part 2

Continues the terminal list for the rear panel adapter wiring diagram (Stromlaufplan-X7).

Terminal List for Emergency Power Board (X35)

Lists terminals and connections for the emergency power board wiring diagram (Stromlaufplan-X35).

Mounting Plate Component Layout

Shows the arrangement of major components like computer and power supplies on the mounting plate.

Hydraulic System Diagram

Illustrates the hydraulic circuit, including valves, pump, and pressure control.

10. Spare Parts List

10.1. CNC Contol Unit 3.0

Lists spare parts for the CNC Control Unit 3.0 with part numbers and quantities.

10.2. Basic Machine

Shows diagrams of the basic machine with numbered parts for spare part identification.

10.3. Planer

Displays diagrams of the planer with numbered parts for spare part identification.

10.4. Heating Element

Lists spare parts for the heating element, including part numbers and quantities.

10.5. Reception Box

Shows diagrams of the reception box with numbered parts for spare part identification.

11. Declaration of conformity

EC Guideline Compliance

Declares product compliance with EC directives and relevant safety/technical norms.

widos 4900 CNC 3.0 Specifications

General IconGeneral
Brandwidos
Model4900 CNC 3.0
CategoryWelding System
LanguageEnglish

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