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Willcox & Gibbs 500/IV User Manual

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INSTRUCTION
&
PARTS
CATALOG
fr
WILLCOX
&
GIBBS
500/IV
(overlock
&
safety
stitch)
wi[aeox
6’
1040
#EVCNUE
OF
THE
AMI
RICAS
NEW
YORK
NEW
YORK
T000
?12J
5E5
1900
1
--
From the library of: Diamond Needle Corp
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Willcox & Gibbs 500/IV Specifications

General IconGeneral
Built-in LightNo
NeedleSingle needle
ApplicationLightweight fabrics, finishing, decorative stitching
Bobbin TypeLooper(s), no bobbin
Tension ControlManual
Presser FootStandard
Power SourceElectric
MaterialMetal

Summary

Introduction

Operators' Instruction

Lubrication

Details on machine lubrication, oil type, and filter screen maintenance.

How to Clean Your Machine

Procedure for cleaning lint and debris from the sewing machine.

Replacing the Needles

Instructions for removing and inserting sewing machine needles.

Threading Your Machine

Guidance on thread installation and rethreading procedures.

Regulating Thread Tension

Steps to adjust thread tension for optimal stitch quality.

Threading Diagrams

Visual guides illustrating the correct thread path for various setups.

Regulating Seam Width

Procedure for adjusting the stitch width using the upper and lower knives.

Adjusting Upper and Lower Knives

Detailed instructions for setting the upper and lower cutting knives.

Regulating Stitch Length

Steps to change the stitch length using the feed eccentric mechanism.

Adjusting Differential Feed Regulating Lever

Instructions for setting differential feed ratios for fabric stretching or gathering.

Pressure of Presser Foot

Guidance on adjusting presser foot pressure for proper material feeding.

Mechanics' Instruction

Adjusting Needle Bar Height

Procedure for setting the correct vertical position of the needle bar.

Adjusting Needle Guards

Instructions for aligning needle guards to prevent damage and ensure smooth operation.

Left Looper Adjustment

Procedure for setting the correct clearance and position of the left looper.

Right Looper Adjustment

Procedure for setting the correct clearance and position of the right looper.

Right Looper Lever Adjustment

Instructions for adjusting the right looper lever for proper timing.

Chainstitch Looper Adjustment

Procedure for setting the correct clearance and position of the chainstitch looper.

Chainstitch Looper Height Adjustment

Steps to adjust the vertical position of the chainstitch looper.

Chainstitch Looper Avoiding Motion Adjustment

Adjusting chainstitch looper movement to avoid interference with other parts.

Feed Adjustment

Procedure for adjusting the tilt and height of the feed dogs for material feeding.

Presser Foot Arm Alignment

Ensuring the presser foot arm is properly aligned with the machine arm.

Presser Foot Lift Adjustment

Setting the correct maximum lift height for the presser foot.

Chainstitch Looper Thread Control Adjustment

Adjusting the thread take-up eyelets and bracket for the chainstitch looper.

Timing Gauges

Description and use of specialized timing gauges for machine adjustments.

Millimeter-Inch Fraction & Decimal Conversion Chart

Reference chart for converting measurements between metric, inch, and fractional units.

Parts List Section

Machine Bed Frame

Diagram and parts list for the main machine bed frame component.

Main Frame and Miscellaneous Covers

Parts and diagrams for the main frame and various external covers.

Crankshaft Mechanism

Parts and diagram for the crankshaft and related drive components.

Needle Drive Mechanism

Parts and diagram for the needle bar and its driving components.

Right Looper Drive Mechanism

Parts and diagram for the right looper drive assembly.

Left Looper Drive Mechanism

Parts and diagram for the left looper drive assembly.

Chainstitch Looper Drive Mechanism

Parts and diagram for the chainstitch looper drive components.

Main and Differential Feed Mechanism

Parts and diagram for the main and differential feed drive systems.

Upper and Lower Knife Mechanism

Parts and diagram for the upper and lower knife cutting assembly.

Presser Foot and Lift Mechanism

Parts and diagram for the presser foot, lift, and related mechanisms.

Pump Lubricating Mechanism

Parts and diagram for the machine's oil pump and lubrication system.

Attachments

Parts and diagrams for various optional attachments for the sewing machine.

Shirring Attachment

Parts list and diagram for the shirring attachment.

Chain Cutter Model KSU-320

Parts list and diagram for the KSU-320 chain cutter attachment.

Chain Cutter Model KSU-520

Parts list and diagram for the KSU-520 chain cutter attachment.

Suction Device Model VSA-200

Parts list and diagram for the VSA-200 suction device.

Accessories

List and diagrams of general sewing machine accessories.

Accessories for Semi-Submerged Installation

Parts for specific semi-submerged machine installation setups.

Thread Stand

Parts list and diagram for the thread stand accessory.

Organization Charts

Model 503/IV-44 Configuration

Configuration and parts details for the 503/IV-44 model for serging trousers.

Model 504/IV-7 Configuration

Configuration and parts details for the 504/IV-7 model for plain seaming.

Model 514/IV-11 Configuration

Configuration and parts details for the 514/IV-11 model for 2-needle seaming woven fabrics.

Model 515/IV-26 Configuration

Configuration and parts details for the 515/IV-26 model for general seaming on fabrics.

Numerical Index of Parts

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