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Willys Ford GPW User Manual

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WAR DEPARTMENT TECHNICAL MANUAL
TM 9-18034
ORDNANCE MAINTENANCE
Engine and Engine
Accessories
For l/d-Ton 4x4 Truck
(Willys-Overland Model MB and Ford Model GPW)
WAR DEPARTMENT
24 FEBRUARY 1944

Table of Contents

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Willys Ford GPW Specifications

General IconGeneral
Engine TypeL-Head Inline 4-Cylinder
Displacement134.2 cu in (2.2 L)
Compression Ratio6.48:1
Fuel TypeGasoline
Cooling SystemWater-cooled
Bore x Stroke3.125 in x 4.375 in
Horsepower60 hp (45 kW)
Torque105 lb-ft (142 Nm) @ 2, 000 rpm
Fuel SystemCarter WO-539S carburetor
Oil Capacity4 quarts (3.8 L)

Summary

Introduction to the Manual

Scope of the Manual

Defines the manual's purpose, scope, and lists related documents for maintenance.

Engine Operations and Maintenance

Engine Description and Specifications

Provides technical specifications and general description of the engine.

Engine Removal from Vehicle Procedure

Step-by-step instructions for removing the engine from the vehicle.

Engine Disassembly into Sub-assemblies

Procedure for dismantling the engine into its component sub-assemblies.

Engine Sub-assembly Cleaning, Inspection, and Repair

Guidance on cleaning, inspecting, and repairing individual engine sub-assemblies.

Engine Assembly Process

Instructions for reassembling the engine components.

Engine Installation Procedure

Procedure for installing the assembled engine into the vehicle.

Engine Component Fits and Tolerances

Specifications for clearances and fits of engine parts.

Clutch Assembly Maintenance

Clutch Assembly Specifications

Details the specifications and type of the clutch assembly.

Pressure Plate Disassembly

Steps for taking apart the clutch pressure plate assembly.

Clutch Component Cleaning, Inspection, and Repair

Procedures for cleaning, inspecting, and repairing clutch components.

Pressure Plate Assembly Process

Instructions for assembling the clutch pressure plate.

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