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WPC 2000 Option 2
Wintriss WPC 2000 Option 2 - User Manual
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Table of Contents
Main Page
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7
Table of Contents
7
Chapter 1 - Introduction
17
Expanded User Inputs
17
Hydraulic Overload Control
18
Flywheel Brake Control
19
Other Standard Features
20
Motor Current Readout
20
Top-Stop Output Relay for Auxiliary Devices
20
Dual Safety Valve (DSV) Reset
20
Lube Control
20
Lube 1
20
Monitor 1 and 2
21
Speed Control
21
Specifications
22
Table 1-1. Option 2 Specifications
22
Chapter 2 - Installation
23
Installing the Option 2 Board
23
Figure 2-1. Option 2 Board Installed on WPC 2000 Main Processor Board
24
Table 2-1. Option 2 Board: CAN Bus Wiring Connections (TB605)
25
Replacing Option 2 Firmware
26
Wiring User Inputs
28
Figure 2-2. Option 2 Board: Location of Important Components
29
Table 2-2. Option 2 Board: User Input Wiring Connections (TB601)
30
Wiring Hydraulic Overload Inputs and Outputs
31
Wiring Flywheel Brake Inputs and Outputs
32
Wiring Top Stop Outputs
32
Wiring Lube Control Inputs and Outputs
32
Table 2-3. Option 2 Board: Lube Control and Other Input Connections (TB603)
33
Table 2-4. Option 2 Board: Lube Control and Other Output Connections (TB606)
33
Wiring Analog Speed Control Inputs and Outputs
34
Installing and Wiring a Motor Current Transducer
35
Installing the Transducer
35
Wiring the Transducer
35
Table 2-5. Option 2 Board: Speed Control Connections (TB604)
36
Figure 2-3. Option 2 Board: LED Map
37
Chapter 3 - Setting Option 2 Initialization Parameters
39
Accessing the Smartpac PRO Main Initialization Menu
39
Making and Viewing User Input Settings
39
Setting User Input Stop Type and Name
39
Figure 3-1. Smartpac PRO Main Initialization Menu
39
Figure 3-2. WPC Initialization Menu
40
Figure 3-3. Change User Interlocks Screen
40
Figure 3-4. Press Control User Interlock Menu for Group 2 User Inputs
41
Viewing the Status of User Inputs
42
Figure 3-5. WPC Initialization Menu
42
Figure 3-6. Display WPC Input Status Screen
42
Accessing the Lube/Speed/Flywheel Brake Init. Menu
43
Figure 3-7. WPC Interlock Group 2 Input Status Screen
43
Figure 3-8. Smartpac PRO Main Initialization Menu
43
Making Flywheel Brake and Related Settings
44
Figure 3-9. Lube/Speed/Flywheel Brake Initialization Menu
44
Figure 3-10. Flywheel Brake Setup Screen
44
Table 3-1. Flywheel Brake Setup Screen Settings
45
Setting Flywheel Brake Initialization Parameters
46
Enabling the "Dead Motor Inch" Feature
46
Setting Top Stop Output Mode
47
Setting Maximum Transducer and Motor Current
47
Making Lube Control Settings
48
Figure 3-11. Lube/Speed/Flywheel Brake Initialization Menu
48
Figure 3-12. View or Change Lubrication Setup Menu
49
Figure 3-13. Press Lubrication Setup Screen
49
Table 3-2. Press Lubrication Setup Screen Settings
50
Setting Lube 1 Initialization Parameters
52
Setting Monitor 1 and 2 Initialization Parameters
54
Figure 3-14. Press Lubrication Setup Screen, INTERVAL
55
Figure 3-15. Press Lubrication Setup Screen, ACTUATIONS
55
Figure 3-16. Press Lubrication Setup Screen with Monitor Switch Count Interval
55
Figure 3-17. Press Lubrication Setup Screen with Monitor Switch Count Actuations
56
Table 3-3. Actuations Check Frequency
57
Making Speed Control Settings
58
Figure 3-18. Lube/Speed/Flywheel Brake Initialization Menu
58
Figure 3-19. Press Speed Setup Screen
59
Table 3-4. Press Speed Setup Screen Settings
59
Resetting a Dual Safety Valve (DSV)
60
Figure 3-20. Dual Safety Valve Reset Function on WPC Initialization Menu
60
Viewing the Status of Option 2 Inputs and Outputs
61
Figure 3-21. Display WPC Input Status Screen
61
Chapter 4 - Setting Press Speeds in Program Mode
63
Table 4-1. Press Control Parameters Screen Settings
65
Chapter 5 - Using Option 2 in Run Mode
67
Calibrating Speed Control Settings
67
Adjusting Press Speed
71
Monitoring Motor Current
72
Table 5-1. Press Control Run Screen Settings
72
Operating the Press in "Dead Motor Inch
74
Chapter 6 - Troubleshooting
75
General Faults
75
User Input Faults
78
Table 6-1. WPC 2000 Option 2 User Input Fault Codes
78
Hydraulic Overload Faults
79
Flywheel Brake Faults
82
DSV Faults
82
Lube Faults
83
Speed Control Faults
85
Appendix A - Option 2 User Input Setup Sheet
87
Appendix B - Lube Control Setup Guide
89
Index
91
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Wintriss WPC 2000 Option 2 Specifications
General
Brand
Wintriss
Model
WPC 2000 Option 2
Category
Industrial Equipment
Language
English
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