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Wintriss SmartPAC PRO User Manual

Wintriss SmartPAC PRO
318 pages
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Table of Contents

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Wintriss SmartPAC PRO Specifications

General IconGeneral
ModelSmartPAC PRO
ManufacturerWintriss Controls Group
ConnectivityEthernet, USB
Data LoggingYes
Output Voltage24 VDC
TypePress Automation Controller
InputsAnalog, Digital
OutputsAnalog, Digital
Die ProtectionYes
Tonnage MonitoringYes
Automation ControlYes
Communication ProtocolsEthernet/IP, Modbus
Control TypeProgrammable
Communication PortsEthernet, USB, Serial
Operating Temperature0°C to 50°C
Storage Temperature-20°C to 70°C

Summary

Chapter 1 – Introduction to SmartPAC PRO

SmartPAC PRO Standard Features

Details the standard operational features of the SmartPAC PRO system.

DiProPAC Die Protection Module (Optional)

Details the DiProPAC option for die protection sensor monitoring and fault detection.

ProCamPAC Programmable Cam Switch (Optional)

Describes the ProCamPAC option for programmable cam timing control.

SmartPAC PRO User Interface

Covers the touch screen, numeric keypad, and on-screen keyboard interface.

Chapter 2 – Installing SmartPAC PRO

Installation Guidelines

General guidelines for proper installation, including wiring and grounding.

Installing the Resolver

Detailed steps for installing the resolver assembly for crankshaft positioning.

Connecting Power Wiring – AC Powered Units

Guide for connecting AC power wiring to the SmartPAC PRO unit.

Connecting Power Wiring – 24 VDC Powered Units

Instructions for connecting 24 VDC power supply to the SmartPAC PRO.

Connecting Stop Circuits and Input Check Circuit

Wiring procedures for emergency-stop, top-stop, and input check circuits.

Adding or Upgrading DiProPAC or ProCamPAC Option

Steps to install or upgrade DiProPAC or ProCamPAC optional modules.

Connecting DiPro Sensor Interface to SmartPAC PRO

Instructions for connecting DiPro die protection sensors via the DSI 2 interface.

Connecting ProCamPAC Programmable Cam Channels

Guide for wiring ProCamPAC programmable cam channels.

Zeroing the Resolver

Procedure to zero the resolver, essential for accurate timing.

Setting the Resolver Zero Position

Instructions to set the zero position for the resolver.

Installing the Position Sensor (Optional)

Guide for installing the optional position sensor.

Final Checkout

Final checks to ensure proper unit functionality before operation.

Chapter 3 – SmartPAC PRO Initialization Mode

Chapter 4 – SmartPAC PRO Program Mode

TOOL MANAGER

Manages tools: view, edit, create, copy, delete, and load tools.

Creating a New Tool

Procedure for creating a new tool setup.

Loading a Tool

Procedure for loading a previously created tool for operation.

Tool Program Menu

The menu for programming individual tool settings.

CAM SWITCH (Optional)

Initialization, programming, and use of ProCamPAC programmable cams.

PRESS SPEED

Programming maximum and minimum speed limits for tools.

Chapter 5 – SmartPAC PRO Run Mode

COUNTERS

Adjustments to counter settings, including presets, in Run Mode.

DIE PROTECTION (Optional)

Using DiProPAC features and adjusting sensor signals in Run Mode.

BRAKE MONITOR

View press stopping time, limits, and perform stop-time tests.

Determining the Stopping Time of Your Press

Procedure to measure press stopping time for calculating the stop time limit.

Performing the 90 Stop-time Test

Test to set safety distance for guarding devices based on stopping time.

Calculating the Safety Distance

Formula for calculating safety distance based on stopping time and standards.

PRESS SPEED

Adjusting programmed speed limits for tools in Run Mode.

LOAD NEW TOOL

Procedure to load a new tool in Run Mode.

Chapter 6 – Using DiProPAC Die Protection (Optional)

SENSOR ENABLE MODE

Sets how die protection sensors are enabled (Manual, Auto by Tool, Auto by Sensor).

DiProPAC Die Protection in Program Mode

Programming die protection sensors within Program Mode.

Selecting Sensor Enable Mode by Tool in Program Mode

Adjusting sensor enable modes for specific tools in Program Mode.

Programming Sensor Settings

Guide to configuring sensor parameters like enable mode and type.

Naming the Sensor

Procedure for assigning names to each sensor.

Setting the “Auto Enable by Tool” Counter Value

Specifies strokes before sensors auto-reenable after a DISABLE command.

Setting the Stroke Count for Auto Enable by Sensor

Sets strokes to re-enable individual sensors after a DISABLE command.

Setting Sensor Type

Allows selection of sensor type (Red, Yellow, Green, etc.).

Setting the Sensor Stop Type

Specifies how the press stops when a die protection sensor detects a fault.

Setting the Critical Angle for a Sensor Set to SMART STOP

Determines the critical angle for Smart Stop to decide between E-Stop/Top Stop.

Setting the Ready Signal for a Green Sensor

Sets the timing window for green sensor actuation to prevent stop signals.

SENSOR ENABLE/DISABLE & STATUS

View sensor status, enable/disable all sensors, or turn selected sensors On/Off.

DISABLE (ENABLE) SENSORS

Manually enable or disable sensors in Run Mode.

Chapter 7 – Using ProCamPAC Programmable Cams

ProCamPAC Programmable Cam Switch

Overview of the ProCamPAC module for controlling auxiliary functions.

AUTO ADVANCE and Slow RPM (ProCamPAC)

Setting parameters for Auto Advance timing based on press speed.

ProCamPAC in Program Mode

Programming ProCamPAC sensors and settings within Program Mode.

Programmable Cam Switch (ProCamPAC)

Programming up to 8 or 16 cam channels.

Run Mode: CAM SWITCH (ProCamPAC)

Adjusting timing for programmed cam channels in Run Mode.

Chapter 8 – SmartPAC PRO Fault Messages

Counter Preset Reached Messages

Explains messages related to counter presets being reached.

Messages for Equipment or Brake Monitor Problems

Details messages related to resolver, input circuit, and brake monitor faults.

Messages for Programming Problems

Explains messages indicating tool loading or internal SmartPAC PRO issues.

Messages for Sensor Faults

Documents fault messages related to green, red, and yellow sensors.

Appendix A SmartPAC Preventive Maintenance (PM) Monitor (Optional)

Using the PM Monitor in Initialization Mode

Steps to initialize the PM Monitor before use.

Using the PM Monitor in Run mode

How to view and modify PM alerts and status in Run Mode.

Appendix B Updating SmartPAC PRO Firmware

Installing Updated Firmware from USB Disk to SmartPAC PRO

Steps to load new firmware onto SmartPAC PRO from a USB disk.

Appendix C – Reporting Downtime and Scrap to SFC

SmartPAC PRO Downtime Reporting Features

Details automatic and manual downtime reporting features.

Setting up SmartPAC PRO to Report Downtime

Configuring downtime reporting settings on the Set Communications Menu.

Making Downtime Reporting Settings

Enabling and configuring downtime reporting features.

Reporting Scrap and Good Parts to SFC

Documenting scrap counts and adjusting good parts count for SFC.

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