WIPCOOL P16 - User Manual

OPERATION MANUAL
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WENLINGWIPCOOLREFRIGERATION
EQUIPMENTCO.,LTD
Website:www.wipcool.com
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Reliable And Durable,
Silence Running
P16/P32
CONDENSATE PUMP

Summary

Safety Instructions

Proper Pump Placement

Install the pump horizontally and ensure the water level drop is centered.

Electrical Appliance Safety

Avoid placing electrical appliances or valuables under the pump to prevent loss from power failure or leakage.

Professional Installation

Non-professional personnel should not install the pump to avoid danger.

Waterproof Warning

The condensate pump is not waterproof; do not place it outdoors or in flood-prone areas.

Power Supply Requirements

Ensure an independent and permanent power supply for the pump.

Water Inflow Limits

Do not exceed the stated flow rate to prevent motor failure and water leakage.

Product Overview and Specifications

Explosion Diagram and Parts

Visual breakdown of the condensate pump components and their identification.

Dimensional Drawings

Provides the physical dimensions of the condensate pump for installation planning.

Technical Data Sheet

Key specifications including model, voltage, flow rate, and sound level.

Flow Rate Performance Chart

Illustrates pump performance across different head heights and flow rates.

Installation Procedure

Tank and Filter Assembly

Ensure the probe, filter net, and upper cover are correctly mounted on the tank.

Air Conditioner Connection

Connect the air conditioner outlet pipe to the tank's water pipe smoothly.

Vent Pipe Connection

Connect the vent pipe to the air hole of the condensate pump.

Pump Mounting Location

Position the pump beyond the ceiling, ensuring stability.

Vibration and Noise Reduction

Use shockproof materials to secure the pump and tank, minimizing vibration and noise.

Water Flow Direction

Pay attention to the correct direction of water flow during installation.

Silicone Tube Connection

Connect the water tank and pump with a 6x9 silicone tube, keeping length under 2m.

Outlet Pipe and Head

Connect the 6x9 water pipe to the outlet, ensuring discharge head < 8m and pipe length < 25m.

Indicator Light Function

Understand the green light (working) and red light (alarm) signals.

Power Supply and Signal Wiring

Wire power and alarm signal lines correctly according to working conditions.

Troubleshooting Guide

Pump Runs Continuously

Check for non-horizontal installation or sludge inside the tank.

Pump Makes Loud Noise

Investigate siphoning back due to outlet pipe height or incorrect pump position.

Pump Fails to Start

Verify horizontal installation, water level, power supply, and correct voltage.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

This document describes the WIPCOOL P16/P32 Condensate Pump, an operation manual providing essential information for installation, use, and maintenance.

Function Description

The WIPCOOL P16/P32 is a condensate pump designed to remove condensed water from air conditioning systems. It is engineered for reliable and durable performance with silent operation. The pump automatically discharges water when the level in its tank rises, preventing water leakage and ensuring the efficient functioning of the air conditioning unit. It includes a signal indicating light to show its working status (green for normal operation, red for alarm due to high water level). The pump's design emphasizes ease of installation and connection to existing air conditioning systems, with provisions for alarm signal integration to prevent overflow.

Important Technical Specifications

The manual provides detailed technical data for both P16 and P32 models:

• Model: P16 / P32
• Voltage: 100V-230V~/50-60Hz
• Discharge Head (Max.): 10m for both models
• Flow Rate (Max.):
  • P16: 16L/h
  • P32: 32L/h
• Tank Capacity: 35ml for both models
• Mini Splits Up To:
  • P16: 30000btu/hr
  • P32: 45000btu/hr
• Sound Level at 1m:
  • P16: 19dB(A)
  • P32: 21dB(A)
• Ambient Temperature: 0℃~50℃

The flow rate chart further details performance at various head heights:

Model	0m	2m	4m	6m	8m	10m
P16	24	20	18	16	12	8
P32	40	36	26	22	18	14

Usage Features

The manual outlines several key usage features and safety instructions:

• Installation:
  • The tank must be placed horizontally, and the pump should not be tilted. The water level needs to be adjusted if there is any tilt.
  • The probe in the tank must be on the right side of the filter net, and both the filter net and upper cover must be firmly mounted.
  • The tank should be placed smoothly, and the air conditioner's outlet pipe must be tightly connected to the tank's water pipe.
  • A vent pipe needs to be connected to the air hole.
  • The pump should be placed beyond the ceiling.
  • Shockproof materials are recommended to ensure the tank and pump are firmly secured, reducing vibration and noise.
  • Attention must be paid to the direction of water flow during installation.
  • The water tank and pump are connected with a 6x9 silicone tube, fastened with a tie, ensuring the pipe length is less than 2m.
  • The 6x9 water pipe connects to the water outlet, tied securely, with a discharge head less than 8m and a pipe length less than 25m.
• Power Supply and Wiring:
  • The condensate pump requires an independent and permanent power supply.
  • Detailed wiring diagrams are provided for connecting the pump to the air conditioning system, including alarm signal lines ("Normally Closed" and "Normally Open" terminals) to prevent leakage.
  • If the air conditioner lacks a liquid level switch, it can connect to other alarm devices or use an appropriate AC contactor to control the air conditioning power.
  • Power cord colors: Brown (fire wire), Blue (zero line), Flower (ground wire).
  • Signal line colors: Purple (normally closed), Red (common line), Blue (normally open).
  • A critical warning emphasizes distinguishing the power cord from the signal line to prevent damage to the pump from incorrect wiring and ensuring voltage consistency.
• Operation Indicators:
  • A green light indicates normal operation and draining.
  • A red light indicates a high water level alarm.
• Safety Precautions:
  • Do not place electrical appliances or valuables under the pump to avoid losses from power failure or water leakage.
  • Installation should only be performed by professional personnel.
  • The pump is not waterproof and should not be placed outdoors or in flood-prone areas.
  • The water inflow must not exceed the stated flow rate, as this can cause continuous motor operation, failure, and water leakage due to the pump's inability to discharge water in time.
  • After installation, pour water into the evaporator tray to check for leaks and confirm normal pump operation.

Maintenance Features

The manual includes a troubleshooting section that implicitly suggests maintenance actions:

• Pump Runs All the Time:
  • Cause: Installation is not horizontal.
  • Action: Adjust the tank to be level.
  • Cause: Sludge inside the tank.
  • Action: Clean the inside of the tank and the probe surface.
• Pump Makes Loud Noise:
  • Cause: Water is siphoning back into the pump (outlet pipe is lower than the pump).
  • Action: Raise the condensate pump position.
• Pump Can't Start Working:
  • Cause: Installation is not horizontal.
  • Action: Adjust the tank, check water level.
  • Cause: Power can't reach the pump.
  • Action: Check power supply.
  • Cause: Voltage isn't correct.
  • Action: Check the voltage.

These troubleshooting steps highlight the importance of proper installation, regular cleaning of the tank and probe, and ensuring correct power supply and voltage for optimal pump performance and longevity.

WIPCOOL P16 Specifications

General

Brand	WIPCOOL
Model	P16
Category	Water Pump
Language	English