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Wisdom KL4MS - User Manual

Wisdom KL4MS
14 pages
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TABLE OF CONTENTS
1 FEATURES ........................................................................................ 1
2 NEW WISDOM CAP LAMP TECHNICAL SPECIFICATIONS ........... 3
3 NEW WISDOM CAP LAMP PARTS ................................................... 4
4 USER GUIDE FOR KL4MS KL5MS AND KL8MS ............................. 5
5 TROUBLE AND TROUBLESHOOTING ............................................. 9
6 NOTES ............................................................................................... 9
7 SAFETY WARNINGS ......................................................................... 9
8 PACKAGE .......................................................................................... 9
9 KL4MS,KL5MS AND KL8MS PART DRAWING ............................... 10
V1.5

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Questions and Answers

Summary

Features

Stable and super bright

Highlights consistent high brightness and extended working hours for different models.

Small, light and portable

Describes the compact design, reduced weight due to Li-ion battery, and portability.

Safe, reliable and maintenance-free

Emphasizes Li-ion battery safety features and maintenance-free operation.

Two charging ways

Details the availability of traditional and USB charging methods for user convenience.

Advanced technology of preventing isolation circuit in the charging contacts

Explains the safety circuit design for charging contacts to prevent voltage issues.

Explosion- proof and super impact-resistance

Mentions the durable housing material and design enhancing impact resistance and lifespan.

Super waterproof

States the IP68 waterproof rating and its suitability for harsh working conditions.

Environmentally-friendly

Notes compliance with RoHS standards throughout the product lifecycle.

Longer life span

Highlights extended working hours, LED lifespan, and battery recharge cycles.

NEW WISDOM Cap Lamp Technical Specifications

NEW WISDOM Cap Lamp Parts

User Guide of KL4 MS, KL5 MS and KL8 MS

Charging

Provides instructions for traditional and USB charging methods, including indicator lights.

Switch

Details the operation of the waterproof electric switch for controlling light modes.

Battery Indication

Explains how the LED indicators show the remaining battery level when the lamp is off.

Low battery warning

Describes the normal and least battery warning signals, including flashing patterns.

Trouble and Troubleshooting

Notes

Safety Warnings

Package

KL4 MS,KL5 MS,KL8 MS PART DRAWING

Overview

The device described in the manual is a series of corded miner cap lamps: KL4MS, KL5MS, and KL8MS, manufactured by NEW WISDOM. These are portable lighting equipment designed for use in harsh underground conditions such as coal mines and metal mines.

Function Description

The cap lamps utilize the latest CREE LED lighting source and Li-ion battery technology to provide stable, super bright, and long-lasting illumination. They are designed to be small, light, and portable, making them convenient for miners. A key feature is their safety and reliability, achieved through a maintenance-free Li-ion battery and a battery pack PCB that protects against overcharge, over-discharge, overcurrent, and short circuits, preventing explosions or fires.

The lamps offer two charging methods: traditional charging with matching single chargers and charging racks, and a convenient USB charging method using a magnetic USB wire, compatible with standard 5V USB outputs. An advanced isolation circuit prevents voltage differences and current flow between charging contacts during charging. The housing is made of bulletproof PC from the German Bayer brand, ensuring explosion-proof and super impact-resistance. The lamps are also super waterproof, meeting IP68 approval, with well-designed waterproof components including the headlamp globe, battery box, button switch, and stainless steel metal parts. They are environmentally friendly, designed in accordance with RoHS standards.

The cap lamps feature an intelligent three-light source reminder for battery status. They also include low battery warnings: a normal warning (main LED flashes softly once every five seconds about 1 hour before power runs out) and a least battery warning (main LED flashes quickly with strong and soft light once every two seconds when only 10 minutes of power remain).

Important Technical Specifications

The series includes three models with varying capacities and performance:

KL4MS:

  • Rated capacity: ≥4.4Ah
  • Rated voltage: 3.7V
  • Continuous working time: ≥13h (standard version)
  • Main light LED working voltage: 3.0V
  • Main light LED working current: 400mA
  • Main light power: 1.2W
  • Main light luminous flux: 157 Lm
  • Lamp initial lighting degree: 11000Lux
  • Charging time with NWB-20: 4h
  • Charging time with NWB-25A: 2.5h
  • Charging time with USB: 3.5h
  • Dimensions (Battery box size): 75x26x 65mm
  • Weight: 460g

KL5MS:

  • Rated capacity: ≥6.6Ah
  • Rated voltage: 3.7V
  • Continuous working time: ≥16h (long version) or ≥13h (standard version)
  • Main light LED working voltage: 3.0V
  • Main light LED working current: 430mA (long version) or 580mA (standard version)
  • Main light power: 1.3W (long version) or 1.8W (standard version)
  • Main light luminous flux: 160Lm (long version) or 270Lm (standard version)
  • Lamp initial lighting degree: 11000Lux (long version) or 16000Lux (standard version)
  • Charging time with NWB-20: 6h
  • Charging time with NWB-25A: 4h
  • Charging time with USB: 4.5h
  • Dimensions (Battery box size): 75x26x 65mm
  • Weight: 500g

KL8MS:

  • Rated capacity: ≥8.8Ah
  • Rated voltage: 3.7V
  • Continuous working time: ≥24h (super-long version), ≥16h (long version), or ≥13h (standard version)
  • Main light LED working voltage: 3.0V
  • Main light LED working current: 430mA (super-long version), 580mA (long version), or 800mA (standard version)
  • Main light power: 1.3W (super-long version), 1.8W (long version), or 2.4W (standard version)
  • Main light luminous flux: 160Lm (super-long version), 270Lm (long version), or 290Lm (standard version)
  • Lamp initial lighting degree: 11000Lux (super-long version), 16000Lux (long version), or 23000Lux (standard version)
  • Charging time with NWB-20: 8h
  • Charging time with NWB-25A: 5h
  • Charging time with USB: 7.5h
  • Dimensions (Battery box size): 75x26x 82mm
  • Weight: 550g

Common Specifications:

  • Main light life span: ≥30000h
  • Auxiliary light power: 0.4W
  • Auxiliary light life span: ≥20000h
  • Short circuit protect time: <320μS
  • Life span of the battery (recharges): 1200 cycles (in reasonable working conditions)
  • Cable length: 1.4m or 1.65m
  • Battery reminding: Intelligent three light sources reminding
  • Available temperature: 0~60℃
  • Protecting level: IP68

Usage Features

The cap lamps are designed for ease of use and reliability.

  • Charging:
    • Traditional: Connect the single charger to power (or switch on charger rack), indicator turns green. Connect the cap lamp by fixing the brass pin (cathode) of the charger into the hole of the cap lamp clip. Rotate the headlamp 180 degrees clockwise to connect the anode touch to the metal base; the indicator turns red, signifying charging. Charging is complete when the indicator turns green (NWB-20) or flashes green only (NWB-25A). For NWB-25A, flashing green to red means 90% charged, allowing over 13 hours of continuous work.
    • USB: Connect a "5V, 2A" power supply with the magnetic USB wire to an AC outlet (100-240V); the charger indicator turns green. Connect the magnetic charging terminal to the USB charging points on the lamp; the lamp's indicator turns red for charging. It turns green when charging is complete.
  • Switch Operation: The waterproof electric switch operates sequentially: Light off → Aux LED on → Main LED on. Pressing the button cycles through these modes.
  • Battery Indication: When the lamp is off, press the switch for more than 2 seconds to display remaining battery via soft light from the main and auxiliary light sources.
    • Battery ≤1/3: Main LED On, Aux LED Off.
    • 1/3 < Battery ≤2/3: Main LED On, Aux LED On (one).
    • Battery >2/3: Main LED On, Aux LED On (both). The indication lasts for 6 seconds.
  • Low Battery Warning:
    • Normal: Approximately 1 hour before power depletion, the main LED flashes softly (once every five seconds). This can be suppressed by pressing the switch for more than 2 seconds, causing two flashes, then returning to normal lighting.
    • Least: When only 10 minutes of power remain, the main LED flashes quickly with strong and soft light (once every two seconds), indicating a need for recharging or switching to the auxiliary light source.

Maintenance Features

The manual provides guidelines for maintaining the cap lamps to ensure optimal performance and longevity.

  • Initial Charge: Lamps are half-charged upon delivery; a full charge is required before first use.
  • Charger Use: Only use matched chargers or magnetic USB wires provided by the manufacturer. Using unapproved chargers, especially those not designed for Li-ion batteries, can damage the lamp.
  • Cleaning: Timely cleaning of the headlamp glass is recommended for best performance. The charging point slot should also be cleaned of dust for normal USB charging.
  • Long-term Storage: For prolonged storage, lamps should be fully charged, completely discharged, and then charged for 2 hours every two months.
  • Safety Precautions:
    • Avoid direct eye exposure to the strong light.
    • Do not disassemble the cap lamp, as this can compromise safety and reliability underground.
    • Avoid crashing or striking the lamp.
    • Do not charge the lamp underground.
    • Keep the lamp away from fire sources.
    • All maintenance must be performed above ground.
    • Self-disassembly voids the manufacturer's warranty.
    • Discarded cap lamps should be recycled properly, not thrown away.

Wisdom KL4MS Specifications

General IconGeneral
BrandWisdom
ModelKL4MS
CategoryOutdoor Light
LanguageEnglish

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