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Wolf WKG SERIES User Manual

Wolf WKG SERIES
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WKG Series Full Size Gas
Convection Ovens
WKG ML-126620
WKGD ML-126621
WKGC ML-126622
WKGX ML-126623
WKGDX ML-126624
WKGCX ML-126625
- NOTICE -
This Manual is prepared for the use of trained Wolf Service
Technicians and should not be used by those not properly
qualified.
This manual is not intended to be all encompassing. If you have
not attended a Wolf Service School for this product, you should
read, in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills
required to perform the procedure. Procedures for which you do
not have the necessary tools, instruments and skills should be
performed by a trained Wolf Service Technician.
The reproduction, transfer, sale or other use of this Manual,
without the express written consent of Wolf, is prohibited.
This manual has been provided to you by ITW Food Equipment
Group LLC ("ITW FEG") without charge and remains the property
of ITW FEG, and by accepting this manual you agree that you will
return it to ITW FEG promptly upon its request for such return at
any time in the future.
SERVICE MANUAL
A product of Wolf 3600 North Point Blvd Baltimore, MD 21222
F32700 Rev. B (0315)

Table of Contents

Questions and Answers:

Wolf WKG SERIES Specifications

General IconGeneral
SeriesWKG SERIES
Power Supply220-240 V, 50/60 Hz
Capacity40 liters
Dimensions595 x 505 x 420 mm
Weight28 kg

Summary

Service Manual Introduction

Notice and Disclaimer

Manual intended for trained technicians; use with caution and consult if unqualified.

Service Updates

February 2015 Service Updates

Details updates for data modules, new modules, serial number breaks, and updated modules.

General Oven Information

Model Specifications Overview

Details cavity depth, temperature control, doors, cook/hold timers, and blower options by model.

Installation, Operation, Cleaning, Lubrication

References to installation and operation manuals; notes on cleaning and lubrication.

Technical Specifications

Electrical voltage/amps and BTU ratings for natural and propane gas.

Required Tools for Service

Lists standard and special tools required for maintenance and repair.

Removal and Replacement of Parts

Covers and Panels Removal

Instructions for removing top front, bottom front covers, control panel, and right side panel.

Control Panel Components Overview

Diagrams showing components on standard and roast & hold control panels.

Component Panel Components Overview

Diagrams illustrating component layouts for computer and standard control panels.

Temperature Probe Installation/Removal

Procedure for removing and installing the temperature probe on specific models.

Gas Burner Service

Probe Removal and Gas Burner Access

Steps to remove the temperature probe and access the gas burner assembly.

Gas Orifice and Solenoid Valve Service

Gas Orifice Replacement

Procedure for removing and replacing the gas orifice on the manifold.

Gas Solenoid Valve Removal

Steps to remove the gas solenoid valve, including disconnecting wiring and fittings.

Gas Solenoid Valve Disconnection Details

Detailed steps for disconnecting leads and fittings of the gas solenoid valve.

Ignition Control Module Service

Ignition Control Module Mounting and Wiring

Instructions for removing the mounting bracket and disconnecting wires from the ignition module.

Igniter, Flame Sense, and Blower Service

Spark Igniter and Flame Sense Removal

Procedure to remove the ignitor and flame sense assembly from the burner.

Blower and Motor Removal

Steps to access and remove the convection blower and motor assembly.

Blower and Motor Component Removal

Detailed steps for removing blower, motor mounting plate, and motor.

Oven Door and Bearing Service (Independent)

Independent Door Assembly Removal

Procedure to remove the independent door assembly, including seals and sill bolts.

Oven Door Service (Simultaneous)

Simultaneous Door Assembly Removal

Steps to remove the simultaneous door assembly and its components.

Simultaneous Door Disassembly

Instructions for disassembling the simultaneous door, including chains and sprockets.

Door Latch, Catch, and Window Service

Roller Latch Assembly Removal

Procedure for removing the roller latch assembly from the door.

Door Catch Ball Assembly and Window Service

Instructions for removing door catch ball assembly and door window.

Door Panel and Switch Service

Inner Door Panel and Window Removal

Steps to remove the inner door panel and window assembly.

Door Switch Replacement

Procedure for removing and replacing the oven door switch.

Thermostat and High Limit Service

Mechanical Thermostat Removal

Instructions for removing the mechanical thermostat and its bulb.

High Limit Thermostat Replacement

Procedure to remove and replace the high limit thermostat.

Interior Lights and Cooling Fan Service

Interior Light Bulb and Socket Replacement

Steps to replace the interior light bulb and socket assembly.

Cooling Fan Removal and Installation

Procedure to remove and install the cooling fan motor.

Service Procedures and Adjustments

Solid State Temperature Control Calibration

Steps to calibrate the solid state temperature control for specific oven models.

Mechanical Thermostat Calibration

Procedure for calibrating the mechanical thermostat on specific oven models.

Temperature Probe Test (WKGD/WKGDX)

Method to test the temperature probe using an ohmmeter and resistance values.

Gas Pressure Adjustment (Units up to Feb 2015)

Instructions for adjusting gas pressure on older models using a manometer.

Gas Valve Pressure Check (Units after Feb 2015)

Procedure for checking gas valve pressure on newer models.

Verification of Spark at Ignitor

Steps to test for proper spark at the ignitor, including safety precautions.

Door Switch Adjustment

How to adjust the door switch actuator for proper door operation.

Blower Adjustment

Procedure for adjusting the blower motor position for optimal airflow.

Door Adjustment

Steps to adjust oven doors for proper alignment and equal gaps.

Door Strike Adjustment (Independent Doors)

Procedure to adjust the door strike for proper latch engagement.

Door Catch Ball Adjustment (Independent Doors)

How to adjust the door catch ball tension for proper door opening force.

Door Chain Adjustment (Simultaneous Doors)

Procedure for adjusting the door chain on simultaneous door models.

Computer Control Setup Mode

How to access and navigate the computer control setup mode for configuration.

Computer Control Calibration (WKGC/WKGCX)

Procedure for calibrating the computer control, including probe and relay tests.

Electrical Operation

Component Functions

Description of each electrical component's role in oven operation.

Component Location Overview

Diagram showing the physical location of major electrical components.

Control and Component Panel Diagrams (Standard Controls)

Diagrams of rear control panel and front component panel for standard models.

Control and Component Panel Diagrams (WKGD/WKGDX Standard)

Diagrams for WKGD/WKGDX models with standard controls.

Control and Component Panel Diagrams (Roast & Hold Option)

Diagrams for models with the Roast & Hold option.

Computer Control Panel Diagrams

Diagrams showing plugs, sockets, and components for computer control models.

WKG/WKGX Mechanical (KX) - Normal Roast Cycle

Step-by-step electrical sequence for normal cooking on mechanical models.

WKG/WKGX Mechanical (KX) - Roast & Hold Cycle

Electrical sequence for Roast & Hold operation on mechanical models.

WKG/WKGX Mechanical (KX) - Roast & Hold Cycle (cont.)

Continuation of the electrical sequence for Roast & Hold on mechanical models.

WKG/WKGX Mechanical (KX) - Timer Cycles

Explanation of Normal Roast and Roast & Hold timer operations.

WKGD/WKGDX Solid State - Normal Roast Cycle

Electrical sequence for normal cooking on solid state control models.

WKGD/WKGDX Solid State - Normal Roast Cycle (cont.)

Continuation of the normal roast cycle sequence for solid state models.

WKGD/WKGDX Solid State - Roast & Hold Cycle

Electrical sequence for Roast & Hold operation on solid state models.

WKGD/WKGDX Solid State - Roast & Hold Cycle (cont.)

Continuation of the Roast & Hold sequence for solid state models.

WKGD/WKGDX Solid State - Roast & Hold Cycle (cont.)

Further details on the Roast & Hold sequence for solid state models.

Computer Control - Cool Down Cycle

Electrical sequence for the cool down cycle on computer control models.

Computer Control - Roast Cycle

Electrical sequence for the normal roast cycle on computer control models.

Computer Control - Roast & Hold Cycle

Electrical sequence for the Roast & Hold cycle on computer control models.

Schematics Overview

Introduction to the wiring schematics for different oven control types.

Wiring Diagrams

WKG, WKGX Mechanical (KX) Controls Wiring

Wiring diagram for WKG/WKGX models with mechanical KX controls.

WKGD, WKGDX Solid State Temperature Control Wiring

Wiring diagram for WKGD/WKGDX models with solid state temperature control.

WKGD, WKGDX Solid State Temp Control, Roast & Hold Wiring

Wiring diagram for WKGD/WKGDX models with solid state and Roast & Hold.

WKGC, WKGCX Computer Control, Roast & Hold Wiring

Wiring diagram for WKGC/WKGCX computer control models with Roast & Hold.

WKGC, WKGCX Computer Control Wiring

Wiring diagram for WKGC/WKGCX computer control models.

WKG, WKGX Mechanical (KX) Controls Wiring (cont.)

Continuation of the wiring diagram for WKG/WKGX mechanical controls.

WKG, WKGX Mechanical (KX) Controls, Roast & Hold Wiring

Wiring diagram for WKG/WKGX mechanical models with Roast & Hold option.

WKGD, WKGDX Solid State Temperature Control Wiring

Continuation of wiring diagram for WKGD/WKGDX solid state control models.

WKGD, WKGDX Solid State Temp Control, Roast & Hold Wiring (cont.)

Continuation of wiring diagram for WKGD/WKGDX solid state models with Roast & Hold.

WKG, WKGX Mechanical (KX) Controls Wiring (cont.)

Additional wiring diagram information for WKG/WKGX mechanical controls.

WKGD, WKGDX Solid State Temp Control, Roast & Hold Wiring (cont.)

Additional wiring diagram information for WKGD/WKGDX solid state models with Roast & Hold.

WKG, WKGX Mechanical (KX) Controls Wiring (cont.)

Further wiring diagram details for WKG/WKGX mechanical controls.

WKGC, WKGCX Computer Control, Roast & Hold Wiring (cont.)

Additional wiring diagram information for WKGC/WKGCX computer control models.

WKGC, WKGCX Computer Control Wiring (cont.)

Further wiring diagram details for WKGC/WKGCX computer control models.

WKGC, WKGCX Computer Control, Roast & Hold Wiring (cont.)

Final wiring diagram details for WKGC/WKGCX computer control models.

Troubleshooting Guide

All Models - Symptom/Cause/Solution

Common symptoms and their probable causes and solutions for all oven models.

Model-Specific Troubleshooting

Troubleshooting for specific issues like heat, timer, fan, cooking, and power.

Computer Control Models Troubleshooting

Troubleshooting for ovens with computer control, including heating and thermostat issues.

Error Code Diagnostics

Explanation of error codes, probable causes, and solutions for computer control models.

Error Code Diagnostics (Continued)

Further details on error codes related to sensor issues and setup parameters.

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