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Woods TURFKEEPER TK60.20 User Manual

Woods TURFKEEPER TK60.20
50 pages
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OPERATOR'S MANUALOPERATOR'S MANUAL
(
Rev 06/20/2023
)
MAN1299
TURFKEEPERâ„¢
FINISH MOWER
TK60.20
TK72.20

Questions and Answers:

Woods TURFKEEPER TK60.20 Specifications

General IconGeneral
BrandWoods
ModelTURFKEEPER TK60.20
CategoryFarm Equipment
LanguageEnglish

Summary

Introduction

Specifications

General Information

Provides context and guidelines for using the operator's manual and understanding its content.

Safety Rules

Operator Training Requirements

Emphasizes operator training, reading manuals, and understanding controls before operation.

Pre-Operation Safety Checks

Details essential safety checks and preparation steps before starting the equipment.

Safe Operation Practices

Outlines critical safety rules for operating the mower, including protective gear and hazard avoidance.

Transportation Safety

Provides safety guidelines for transporting the mower, including speed limits and weight distribution.

Maintenance Safety Precautions

Details safety procedures and precautions to follow before and during maintenance.

Storage Safety

Highlights safety considerations when storing the mower, especially regarding bystanders.

Safety and Instructional Decals

Operation

Tractor Stability Considerations

Explains the importance of tractor front wheel weight for stability when using attachments.

Attaching Mower to Tractor

Provides instructions on how to properly attach the mower to the tractor's 3-point hitch system.

Category 1 Hitch Attachment

Detailed steps for attaching the mower using a Category 1 hitch system.

Category 1 Quick Hitch Attachment

Instructions for attaching the mower using a Category 1 quick hitch system.

Driveline Installation and Removal

Guides on connecting and disconnecting the driveline between the tractor PTO and mower.

Front Caster Wheel Interference Check

Procedure to check for interference between mower caster wheels and tractor tires.

Shortening Driveline

Step-by-step guide on how to shorten the driveline for correct mower operation and safety.

Driveline Interference Check

Checks for adequate clearance between the driveline and mower deck.

Adjusting Cutting Height

Detailed instructions on how to adjust the mower's cutting height using caster wheels.

Tractor Top Link Adjustment

Guidance on adjusting the tractor's top link for proper mower attitude and ground following.

Optional Front Roller Installation

Information on the optional front roller to prevent scalping.

Optional Rear Anti-Scalp Roller

Details on installing optional rear anti-scalp rollers to prevent deck corner contact.

Operating on Uneven Terrain

Safety and technique advice for operating the mower on slopes and uneven ground.

Transportation Safety

Procedures and warnings related to transporting the mower.

Removing Mower for Storage

Instructions for safely detaching and storing the mower from the tractor.

Pre-Operation Checklist

Operating Technique

Starting and Stopping Procedures

Covers safe startup and shutdown procedures for the tractor and mower.

General Mowing Operation

Provides guidance on ground speed, PTO speed, and cutting techniques for optimal results.

Clearing Mower Blockages

Steps to take if the mower becomes plugged or experiences belt slippage.

Operating Tips

Owner Service

Blocking Method for Servicing

Detailed instructions on how to securely block the mower for safe under-machine work.

Lubrication Information

Provides details on lubrication points, frequency, and types of lubricants required.

Driveshaft Lubrication

Instructions for lubricating the driveshaft slip joint and U-joints.

Chain Shielding

Details on the importance and function of chain shielding for safety.

Belt Servicing

Belt Inspection

Steps to inspect the belt and pulleys for wear and damage before servicing.

Removing the Belt

Procedure for safely removing the drive belt from the mower's pulleys.

Installing the Belt

Instructions for correctly installing the drive belt, including precautions.

Blade Servicing

Removing Blades

Steps for safely removing mower blades, including handling precautions.

Sharpening and Balancing Blades

Guidance on sharpening blades, maintaining balance, and proper edge specifications.

Installing Blades

Instructions for installing mower blades, including torque specifications.

Cleaning and Maintenance

Cleaning After Each Use

Procedures for cleaning the mower after each use to maintain performance and appearance.

Cleaning for Storage

Instructions for cleaning the mower before extended storage, including paint care.

Troubleshooting Mowing Conditions

Troubleshooting Belt Conditions

Dealer Service

Dealer Service Blocking Method

Safety procedures for blocking the mower securely before dealer service work.

Blade Spindle Repair

Instructions for removing and repairing the blade spindle assembly.

Gearbox Repair

Covers gearbox repair limitations, inspection, and seal replacement procedures.

Gearbox Seal Installation

Detailed instructions for proper installation of gearbox seals to prevent leaks.

Horizontal Shaft Seal Replacement

Procedure for replacing the horizontal shaft seal on the gearbox.

Gearbox Removal from Mower

Instructions for safely removing the heavy gearbox assembly from the mower deck.

Vertical Shaft Seal Replacement

Procedure for replacing the vertical shaft seal on the gearbox.

Gearbox Disassembly

Steps to disassemble the gearbox for internal component inspection and replacement.

Gearbox Reassembly

Instructions for reassembling the gearbox after repair, including parts cleaning.

Fill Gearbox

Instructions for filling the gearbox with the correct type and amount of gear lube.

Universal Joint Repair

Universal Joint Disassembly

Steps for disassembling the universal joint assembly.

Universal Joint Assembly

Instructions for reassembling the universal joint, ensuring proper movement.

Assembly

Dealer Set-Up Instructions

Guidelines for dealers to assemble, lubricate, and adjust the mower for delivery.

Uncrating the Mower

Procedure for safely removing the mower from its shipping crate.

Hitch Assembly

Detailed steps for assembling the mower's hitch components to the tractor.

Driveshaft Installation

Instructions for installing the driveshaft onto the mower gearbox and tractor PTO.

Fill Gearbox

Procedure for filling the gearbox with the correct gear oil.

Optional Chain Shielding Installation

Instructions for installing the optional chain shielding kit.

Optional Front Roller Installation

Steps for installing the optional front roller assembly.

Optional Rear Anti-Scalp Roller Installation

Procedure for installing optional rear anti-scalp roller brackets and rollers.

Dealer Checklists

Pre-Delivery Checklist

Checklist for dealers to ensure the mower is properly assembled and ready for customer.

Delivery Checklist

Checklist for dealers to review with the customer at delivery, covering operation and maintenance.

Parts Index

Parts Diagrams and Lists

Main Frame Assembly Diagram

Exploded view and parts list for the mower's main frame assembly.

Main Frame Assembly Parts List

Detailed parts list for the mower's main frame assembly.

Gearbox Assembly Diagram

Exploded view of the mower's gearbox assembly for identification.

Gearbox Assembly Diagram (S/N 10008880065001 AND UP)

Exploded view of the mower's gearbox assembly for specific serial number range.

Driveline Assembly Diagram

Exploded view of the mower's driveline assembly for identification.

Driveline Assembly Diagram (S/N 10008880065001 AND UP)

Exploded view of the mower's driveline assembly for specific serial number range.

Blade and Spindle Assembly Diagram

Exploded view of the mower's blade and spindle assembly for servicing.

Optional Rear Chain Shielding Assembly Diagram

Parts diagram for the optional rear chain shielding assembly.

Optional Front Roller Assembly Diagram

Parts diagram for the optional front roller assembly.

Optional Rear Anti-Scalp Roller Assembly Diagram

Parts diagram for the optional rear anti-scalp roller assembly.

Optional Quick Hitch Bushing Kit Diagram

Parts diagram for the optional quick hitch bushing kit.

Notes

Index

Bolt Torque Chart

Bolt Size Chart

Abbreviations

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