This document is an operator's manual for the Encore Edge series of zero-turn mowers. It provides detailed information on the function, technical specifications, usage, and maintenance of these machines.
Function Description
The Encore Edge series mowers are designed for efficient and precise lawn care, particularly in residential and commercial settings requiring maneuverability. These are zero-turn mowers, meaning they can turn on their own axis, allowing for tight turns and efficient mowing around obstacles. The manual covers various models, including those with 48-inch, 52-inch, and 60-inch cutting decks, and offers accessories like mulch kits and grass catchers to enhance their functionality for different mowing needs.
Important Technical Specifications
The manual provides a comprehensive list of specifications for various models:
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Model Numbers:
- EE48FR691V32, EE48FR691V32CA
- EE52FR691V32, EE52FR691V32CA
- EE52FX691V34, EE52FX691V34CA
- EE60FX730V34, EE60FX730V34CA
- EE60FR730V32, EE60FR730V32CA
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Dimensions and Weights:
- Width Without Deck: 47.6" (48" models), 49.8" (52" models), 49.8" (60" models)
- Width-Deflector Up: 49.8" (48" models), 52.8" (52" models), 61" (60" models)
- Width-Deflector Down: 59.9" (48" models), 65.4" (52" models), 73" (60" models)
- Length: 77.4" (all models)
- Height-ROPS Up: 73" (all models)
- Height-ROPS Down: 53" (all models)
- Wheelbase: 50.3" (all models)
- Curb Weight: 941 lbs (48" models), 951 lbs (52" models), 961 lbs (60" models)
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Engine:
- Type: Kawasaki FR691V, FR730V, FX730V (specific to model)
- RPM: High Idle: 3600, Low Idle: 1550
- Fuel Capacity: 9.5 Gallons
- Fuel Type: Regular Unleaded Gasoline (87 Octane or higher)
- Fuel Filter: In-line
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Electrical System:
- Charging System: 12 Volt, 15 Amp @ 3600 RPM
- Battery Type: Group U1
- Battery Class: 280 CCA Minimum
- Battery Voltage: 12V DC
- Polarity: Neg. Ground
- Fuses: (1) 20A Main, (1) 15A-Clutch
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Transmission:
- Type: Two Hydro Gear® integrated transaxles
- Hydraulic Oil: 20W-50 Non-Synthetic
- Speed: ZT-3200
- 0-9.0 mph Fwd
- 0-4.8 mph Reverse
- Speed: ZT-3400
- 0-9.8 mph Fwd
- 0-5.4 mph Reverse
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Cutting Deck:
- Cutting Width: 48", 52" & 60" (specific to model)
- Discharge: Side
- Blade Size:
- 48": 16.25" (3 ea)
- 52": 18" (3 ea)
- 60": 20.5" (3 ea)
- Deck Drive: Electric Clutch
- Deck: 7 ga Welded Steel Floating Deck
- Deck Depth: 5.5"
- Cutting Height: 1.5" to 4.75" Adjustment
- Mulching Kit: Optional
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Tires:
- Front: 13 x 5.00-6 (48")
- 13 x 6.50-6 Smooth (52" & 60")
- Pressure 12-14 psi (83-97 kPa)
- Rear: 23 x 9.5-12 (48")
- 23 x 10.5-12 (52" & 60")
- Pressure 15 psi (103 kPa)
Usage Features
The manual details various operational aspects to ensure safe and effective use:
- Controls: The mower features motion control levers for steering and speed, a choke control for starting, a throttle control, a park brake lever, and an ignition switch. It also includes a fuel shut-off valve, hour meter, drive wheel release valves, deck lift pedal, transport lock, and blade engagement switch.
- Starting the Engine: The process involves setting the park brake, engaging the PTO, pushing the choke lever, placing the throttle in the "START" position, and turning the ignition switch.
- Driving: The mower can be driven forward and in reverse using the motion control levers. Speed is proportional to the movement of these levers.
- Adjusting Cutting Height: The cutting height can be adjusted from 1.5 to 4.75 inches (3.8 cm to 12.0 cm) in 1/4 inch (6.4 cm) increments using the deck lift pedal and height adjustment pin.
- Anti-Scalp Rollers: These rollers help prevent scalping on uneven terrain. Their height should be adjusted based on the cutting height.
- Transporting: Instructions are provided for safely loading and securing the mower on a trailer or truck, emphasizing the use of proper tie-downs and avoiding sudden acceleration or braking.
- Safety Features: The manual highlights a safety alert symbol and various warnings and cautions regarding potential hazards such as rollover, flying debris, hot surfaces, battery acid, and fuel handling. It also describes the safety interlock system, which prevents the engine from starting or the blades from engaging unless certain conditions are met (e.g., operator in seat, park brake engaged, PTO disengaged).
- Rollover Protection Structure (ROPS): The ROPS is an integral safety device designed to protect the operator in case of a rollover. It must be kept in the raised and locked position when operating the mower.
Maintenance Features
The manual outlines a comprehensive maintenance schedule to ensure the longevity and optimal performance of the mower:
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Recommended Maintenance Schedule: This schedule details daily, hourly, monthly, and yearly checks and procedures, including:
- Before each use or daily: Check engine oil level, mower blades, safety interlock system, ROPS, seat belt, loose hardware, belt obstructions, fuel and oil leakage, and clean the engine and exhaust system area.
- After the first 8 hours: Change the engine oil.
- After the first 100 hours: Torque the wheel lug nuts, change the hydraulic filter and fluid, check the hydraulic oil level, check the condition of the belts, check tire pressures, lubricate the caster wheel bearings, and lubricate strut arms.
- Every 40 hours: Clean dust and dirt from cylinder and cylinder head fins, change engine oil, check V-Belts.
- Every 100 hours: Clean and regap spark plugs.
- Every 200 hours: Check front caster wheel rotation, change engine oil filter.
- Every 250 hours: Replace the primary air cleaner, check secondary air cleaner (replace if dirty).
- Every 400 hours: Change hydro oil and filter.
- Every 500 hours: Check the wheel hub torque, torque the wheel lug nuts, replace the secondary air cleaner.
- Monthly: Check the battery charge.
- Yearly: Grease the front caster pivots.
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Specific Maintenance Procedures:
- Engine Oil Level: Instructions for checking and adding oil, emphasizing not to overfill.
- Battery Charge: Guidelines for checking battery voltage and charging, with warnings about jump starting.
- Mower Blades: Procedures for checking, sharpening, and replacing blades, with warnings about sharp edges.
- Air Cleaner: Instructions for cleaning and replacing the air filter.
- Hydraulic Oil Level: Steps to check the hydraulic reservoir cap and oil level.
- Tire Pressures: Recommended tire pressures for front and rear tires.
- Condition of Belts: How to check the condition of belts for wear and damage.
- Lubrication: Identification of grease fittings and lubrication intervals.
- Spark Plugs: Instructions for removing, inspecting, and replacing spark plugs.
- Hydraulic System Filter and Fluid: Detailed steps for changing the hydraulic system filter and fluid, including purging air from the system.
- Thread Locking Adhesives: Information on recommended thread locking adhesives.
- Dielectric Grease: Usage of dielectric grease for electrical connections.
- Caster Pivot Bearings: Pre-load and lubrication instructions for caster pivot bearings.
- V-Belts: Procedures for checking and adjusting V-belts.
- Deck Leveling: Steps for leveling the cutting deck to ensure an even cut.
- Pump Drive Belt Tension: Instructions for adjusting the pump drive belt tension.
- Mower Deck Drive Belt Tension: Instructions for adjusting the mower deck drive belt tension.
- Park Brake Adjustment: How to check and adjust the park brake.
- Motion Control Linkage Adjustment: Procedures for adjusting motion control linkage for proper operation.
- Cleaning: Instructions for cleaning debris from the engine, exhaust system, and under the deck.
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Troubleshooting: A comprehensive troubleshooting guide is provided, listing common problems, possible causes, and solutions for issues such as the engine not starting, engine running rough, engine overheating, battery not charging, and uneven mowing results.
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Storage: Detailed instructions for preparing the mower for winter storage, including cleaning, inspecting, changing engine oil, stabilizing fuel, removing the battery, and protecting the machine.
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Wiring Schematics: A detailed diagram of the mower's electrical wiring is included for diagnostic and repair purposes.
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Warranty Information: The manual includes statements regarding the evaporative emission control warranty and the limited warranty for the mower, outlining coverage and responsibilities.
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