This manual describes the process of replacing drawer frontals for various types of drawers, including Grass and TM (Tandembox) systems, commonly found in kitchen or cabinet units. The guide provides detailed, step-by-step instructions for removal, installation, adjustment, and maintenance of drawer frontals.
Function Description:
The primary function of this guide is to facilitate the replacement of drawer frontals, which are the visible panels on the front of drawers. This process is essential for maintenance, repair, or aesthetic upgrades of cabinet systems. The guide covers different drawer types, ensuring that users can correctly handle the specific mechanisms associated with each. It details how to remove an existing frontal, install a new one, and then adjust it for proper alignment and function. The adjustments include left/right, up/down, and locking positions, which are crucial for the smooth operation and visual appeal of the drawers.
Important Technical Specifications (Dimensions and Mechanisms):
Grass Standard Drawer:
- Fixing Clip: A component used to secure the frontal to the drawer box.
- Standard Fixing: Refers to the method of attaching the frontal.
- Dimensions for Fixing Clip Placement:
- From the top edge: 100mm
- From the top edge: 68mm
- From the top edge: 50mm
- From the side edge: 28mm (for the standard drawer side fixing clip)
- Screws: 3 x 15mm screws are used for attaching frontal fixings to the drawer, utilizing pre-provided screw hole positions.
- Adjustment: Features a bottom screw for adjusting frontal height and a top screw for re-tightening. Fixing clips allow for fine-tuning of frontal position (left/right).
Grass Deep Drawer:
- Gallery Rail Head: A component specific to deep drawers, providing additional support and structure.
- Fixing Clip: Similar to the standard drawer, but with different placement.
- Dimensions for Fixing Clip Placement:
- From the top edge: 196mm (for Gallery Rail Head)
- From the top edge: 164mm (for Gallery Rail Head)
- From the top edge: 100mm (for Fixing Clip)
- From the top edge: 68mm (for Fixing Clip)
- From the top edge: 50mm (for Fixing Clip)
- From the side edge: 38.5mm (for the deep drawer side fixing clip)
- Screws: 5 x 15mm screws are used for attaching frontal fixings to the drawer, utilizing pre-provided screw hole positions.
- Adjustment: Includes top two screws for adjusting frontal height and a bottom screw for re-tightening. Rear elevation of the drawer can also be adjusted. Fixing clips allow for fine-tuning of frontal position (left/right).
Grass Glass Drawer:
- Gallery Rail Head: Similar to the deep drawer, providing support.
- Fixing Clip: Used for frontal attachment.
- Dimensions for Fixing Clip Placement:
- From the top edge: 196mm (for Gallery Rail Head)
- From the top edge: 164mm (for Gallery Rail Head)
- From the top edge: 100mm (for Fixing Clip)
- From the top edge: 68mm (for Fixing Clip)
- From the top edge: 50mm (for Fixing Clip)
- From the side edge: 38.5mm (for the deep drawer side fixing clip)
- Screws: 5 x 15mm screws are used for attaching frontal fixings to the drawer, utilizing pre-provided screw hole positions.
- Glass Panel Attachment: Features a button on the back of the drawer side to release/secure the glass panel. The glass panel slides into an opening at the back of the drawer side.
- Adjustment: Includes top two screws for adjusting frontal height and a bottom screw for re-tightening. Rear elevation of the drawer can also be adjusted. Fixing clips allow for fine-tuning of frontal position (left/right).
TM Standard Drawer:
- Fixing Clip: Used to secure the frontal.
- Drawer Side Fixing Clip: A specific clip for the drawer side.
- Dimensions for Fixing Clip Placement:
- From the top edge: 99mm
- From the top edge: 67mm
- From the side edge: 28mm (for the standard drawer side fixing clip)
- Screws: 2 x 21mm screws are used for securing drawer side fixing clips in pilot holes.
- Adjustment: Detailed on page 12 of the manual, covering left/right, up/down, and lock positions.
TM Mid and Deep Drawer:
- Gallery Rail Head: Provides additional support.
- Fixing Clip: For frontal attachment.
- Dimensions for Fixing Clip Placement:
- From the top edge: 231mm (for Gallery Rail Head)
- From the top edge: 191mm (for Gallery Rail Head)
- From the top edge: 99mm (for Fixing Clip)
- From the top edge: 67mm (for Fixing Clip)
- From the side edge: 36.5mm (for the mid/deep drawer side fixing clip)
- Screws: 1 x 15mm screw in the top pilot hole and 2 x 21mm screws in the bottom 2 pilot holes for securing gallery rail head fixings and drawer side fixing clips.
- Gallery Rail Insertion: A clip mechanism for securing the gallery rail into the top corners of the metal back panel.
- Adjustment: Detailed on page 12 of the manual, covering left/right, up/down, and lock positions.
TM Mid and Deep Glass Drawer:
- Glass Side Fixing Clip: Specific clip for glass drawers.
- Fixing Clip: For frontal attachment.
- Dimensions for Fixing Clip Placement:
- From the top edge: 195mm (for Glass Side Fixing Clip)
- From the top edge: 176mm (for Glass Side Fixing Clip)
- From the top edge: 131mm (for Fixing Clip)
- From the top edge: 99mm (for Fixing Clip)
- From the top edge: 67mm (for Fixing Clip)
- From the side edge: 36.5mm (for the mid/deep glass drawer side fixing clip)
- Screws: 2 x 15mm screws in the top 2 pilot holes and 2 x 21mm screws in the bottom 2 pilot holes for securing drawer side fixing clips.
- Glass Panel Attachment: End caps with a groove guide the glass side into place onto the frontal fixing clip and into the metal back. A rear end clip release catch allows for removal.
- Adjustment: Detailed on page 12 of the manual, covering left/right, up/down, and lock positions.
Usage Features:
-
Drawer Removal (Grass & TM):
- Open the drawer until the runners are at full extension.
- In a smooth motion, lift the front of the drawer to disengage the runner from the connectors on the back of the drawer. A "click" sound indicates proper separation. If the drawer does not lift easily, do not force it; try again.
- The drawer can then be safely removed from the unit. Emphasizes not to damage the unit in the process.
-
Drawer Installation (Grass & TM):
- Fully extend the drawer runners out of the unit.
- Place the drawer onto the runners, ensuring the groove of the drawer sides and the runner mechanism are aligned.
- Pull forward the protruding lips on the ends of the runners until a "click" is heard, indicating the drawer is properly located and secured.
- Push the drawer back into the unit.
-
Frontal Attachment (Grass Standard, Deep, Glass):
- Attach the frontal fixings to the drawer frontal using specified screws (3x15mm for standard, 5x15mm for deep/glass) in provided pilot holes.
- Attach the drawer front by pushing the frontal onto the sides, aligning the mechanism with the fixings.
-
Glass Panel Attachment (Grass Glass Drawer):
- Push the button on the back of the drawer side.
- Slide the glass panel into the opening at the back of the drawer side.
- Push the glass panel forwards into the opening at the front until a "click" is heard.
-
Frontal Attachment (TM Standard, Mid, Deep, Glass):
- Secure drawer side fixing clips using specified screws (2x21mm for standard, 1x15mm and 2x21mm for mid/deep, 2x15mm and 2x21mm for mid/deep glass) in pilot holes.
- Push-fit drawer side fixing clips onto the drawer side.
- For TM Mid & Deep drawers, clip the gallery rail into the top corners of the metal back panel.
- For TM Mid & Deep Glass drawers, fit glass sides with end caps, guiding the groove onto the frontal fixing clip and into the metal back. Depress the rear end clip release catch to remove.
Maintenance Features:
-
Drawer Frontal Adjustment (Grass Standard, Deep, Glass):
- Height Adjustment: Loosen the top two screws (or bottom screw for standard) at the front of the drawer. Turn the bottom screw (or top screw for standard) to adjust frontal height. Once in the desired position, re-tighten the top screws. For deep and glass drawers, the rear elevation can also be adjusted by turning a screw at the back of the drawer.
- Left/Right Adjustment: Press the fixing clips halfway in, located at the bottom of the frontal on both sides of the drawer. Adjust the position of the drawer frontal (left or right). Release the frontal fixing clips on both sides to secure the frontal in the new position.
-
Drawer Frontal Adjustment (TM Standard, Mid, Deep, Glass):
- Left and Right Adjustment: Turn the designated screw to adjust the drawer frontal left & right. This process should be repeated on both sides.
- Up & Down Adjustment: Turn the designated screw to adjust the drawer frontal up & down. This process should be repeated on both sides.
- Lock Position: Tighten the designated screw to lock the drawer frontal in position. This process should be repeated on both sides.
- Remove Frontal: To remove the frontal, release the fixing clip by turning the locking plate screw shown. This process should be repeated on both sides.
-
Drawer Cover Caps (Grass & TM):
- Fit drawer cover caps over the drawer side adjustment.
- Position the far side edge into place.
- Press the cover cap against the drawer side to secure it in place. Repeat on the opposite side.
General Safety and Best Practices:
- A warning is provided that removing and installing a drawer is the same process for Standard, Mid, Deep, and Glass Drawers.
- Emphasis on not damaging the unit during drawer removal.
- If a drawer does not lift with a smooth motion, do not force it; re-attempt the lift.
This comprehensive guide ensures that users can effectively manage the installation, adjustment, and removal of drawer frontals, contributing to the longevity and aesthetic appeal of their cabinet systems.