22
X803 RS
4.2 Remove the adjustment ap from the rear cavity between the outer shell and the
polystyrene inner shell.
4.3. Pull the back of the comfort padding towards the inside of the helmet to release
the two side buttons located at its rear from their seats on the rear support xed
to the polystyrene inner shell (Fig.19).
4.4 Release the left front ap from the support xed to the inner shell below the trim
of the upper edge of the shell by slightly pulling the comfort padding towards the
inside of the helmet (Fig.20). Repeat the same steps for the central front and right
front aps.
4.5 Completely remove the comfort padding from the helmet.
5 LINER ASSEMBLY
5.1 Properly insert the comfort padding into the helmet.
5.2 Slip the left front ap of the liner into its seat by slightly deforming the upper shell
sealing edge (Fig.21). Repeat the same steps for the central front and right front
aps.
5.3 Correctly turn up the shell sealing edge and press downwards in line with the three
front aps (left, central and right) until they are fully fastened to the support. Make
sure that the front helmet area is as shown in Fig.22.
5.4 Fasten the two side buttons on the back of the rear part of the comfort padding to the
corresponding seats on the rear support xed to the polystyrene inner shell (Fig.19).
5.5 Insert the adjustment ap of the liner into the rear cavity between the outer shell
and the polystyrene inner shell.
5.6 Insert the rear right and left aps of the liner into the corresponding seats of the
shell edge (Fig.18). Push the aps until they are fully fastened onto the support.
6 ASSEMBLY OF THE CHIN STRAP COVERING
The right and left chin strap covering are different from each other (Fig.17B).
6.1 After identifying the left covering strap, insert the release mechanism of the chin
strap inside of it in line with the free end of the “hook and loop fastener” until it
comes completely out from the central slot. Press the free end of the strap over
the chin strap band in line with the “hook and loop fastener” and pull the strap to
stretch it out completely (Fig.17A).
6.2 Repeat these steps with the right covering strap.
6.3 Make sure the straps are secured by gently pulling them towards the inside of the
helmet.
6.4 If the release mechanism is the D-Ring type, check that the anti-uttering snap
button on the left strap only is correctly placed past the two “D-rings” (Fig.17B).
7 ASSEMBLY OF THE INNER EXPANDING FOAM PADDING OF THE CHEEK PADS
7.1 Gently put the inner expanding foam padding inside the fabric lining of the left
cheek pad (Fig.15). Carefully spread out the padding while checking that there are
no wrinkles in the cheek pad fabric lining.
7.2 Repeat these steps with the right cheek pad padding.
INSTRUCTIONS FOR USE
8 CHEEK PAD ASSEMBLY
WARNING
- Take the pad of the left cheek pad and make sure that the back snap button “D”,
the fastenings “A” and the NERS safety lever “B” are correctly fastened to the
back frame of the fabric lining of the cheek pad (Fig.16).In addition, check that the
NERS lever is free to turn; then, place the lever in the opening position.
8.1 Insert the rear guide “C” of the pad base frame between the outer shell and the
polystyrene inner shell. Then, pull the rear guide of the pad base frame downwards
and insert it in its corresponding cavity between the outer shell and the inner pol-
ystyrene cheek pad (Fig.23).
8.2 Press the lower part of the left cheek pad to hook the front fastening “A” to its cor-
responding plate between the outer shell and the polystyrene cheek pad (Fig.14).
Then, make sure the pad base frame is correctly placed under the shell edge trim.
8.3 Insert the chin strap in the passageway of the cheek pad padding and press near
the rear snap fastener placed on the back to fasten it to the relevant seat on the
polystyrene cheek pad (Fig.13).
8.4 Press the pad of the left cheek pad against the polystyrene cheek pad and at the
same time turn it inwards to fasten the front and top hooks on its back. (Fig.12).
8.5 Press the safety lever upwards in line with the fastening area of the red strap to
turn it towards the cheek pad padding until it reaches its closing position. (Fig.11).
8.6 Check that the fastener and hooks are rmly fastened by slightly pulling the pad of
the cheek pad towards the inside of the helmet, then check that it remains adher-
ent to the polystyrene cheek pad.
Warning: the buttons are not fastened until a click is heard. Check that the strap
comes out properly from the cheek pad padding.
8.7 Repeat these steps with the right cheek pad padding.
WARNING
- If your helmet is equipped with the double D-Ring retention system, pull it
down as indicated in the attached double D-Ring label.
- Remove the inner comfort padding only when cleaning or washing is required.
- Never use the helmet if all parts of the inner comfort padding have not been cor-
rectly and completely reassembled.
- Delicately hand-wash in lukewarm water (max. 30° C) and neutral soap.
- Rinse with cold water and allow drying at room temperature, away from direct
sunlight.
- Never machine-wash the inner comfort padding.
- The inner polystyrene is an easily deformable material. It is apt to change or get
partially destroyed to help absorb shocks.
- Do not modify or alter the helmet’s internal polystyrene components in any way.
- Clean the inner polystyrene components with a damp cloth only and allow it to dry
at room temperature away from direct sunlight.
- Never use tools or equipment of any sort to carry out the steps described above.
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