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Xylem Flowtronex SILENT STORM User Manual

Xylem Flowtronex SILENT STORM
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SILENT STORM
VFD Pumping System
INSTRUCTION MANUAL
19-001-200R2
NOTE: This product is not intended for use in potable water applications.
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.

Table of Contents

Questions and Answers:

Xylem Flowtronex SILENT STORM Specifications

General IconGeneral
BrandXylem
ModelFlowtronex SILENT STORM
CategoryWater Pump
LanguageEnglish

Summary

Acknowledgements

WARRANTY INFORMATION

SAFETY

SAFETY INSTRUCTIONS

Explains the safety alert symbol and its purpose for potential injury hazards.

SAFETY REMINDERS

Lists essential safety reminders for system installation, operation, and maintenance.

GENERAL DESCRIPTION

ADDITIONAL SAFETY INFORMATION

Provides detailed safety precautions for handling, apparel, coupling guards, and operation.

Maintenance Safety

Lists specific safety precautions to be followed during maintenance activities.

PRODUCT DESCRIPTION

Describes the Flowtronex Silent Storm VFD Pumping System's features, design, and purpose.

OPERATIONAL LIMITS

Details the system's pressure limits based on different pump system types.

NAMEPLATE INFORMATION

Explains the identification and rating information found on the system's nameplate.

STATION NUMBERING

Provides the format and components for numbering pump stations.

HANDLING

Instructions for safely unloading, moving, and inspecting the pumping unit upon receipt.

STORAGE

Guidelines for storing the pumping system to prevent corrosion, contamination, and damage.

FIELD CONNECTION DIAGRAMS

Notes on reviewing specific diagrams before unit installation and operation.

GROUND CONNECTIONS

Details requirements for proper grounding connection of the system according to codes.

INSTALLATION

LOCATION

Recommended criteria for selecting a clean, well-ventilated, and properly drained location for the system.

FOUNDATION

Requirements for establishing a stable, level concrete foundation with appropriate anchor bolts.

PUMP INSTALLATION

Instructions for installing the pumps, including preparation and securing the unit.

STATION OPERATION

DOOR SWITCH OPERATION

Explains how the door switch interacts with the system control switch to select operation modes.

AUTOMATIC OPERATION

Overview

Provides an overview of the benefits and functionality of automatic operation for pressure boosting.

Line Fill Mode

Describes the procedure for line fill mode during initial startup or after line repairs.

System Charging Mode

Explains the mode where the system maintains pressure after initial fill, handling minor demands.

Normal Operation

Details the sequence for normal operation, pump staging, and pressure control.

Manual VFD Operation

Overview

Explains how to operate the system manually using the VFD and speed potentiometer.

VFD Bypass Operation, Manual mode

Overview

Describes manual bypass operation when the VFD is inoperable, relying on a PRV.

VFD Bypass Operation, Auto mode

Overview

Details automatic bypass operation when the VFD is inoperable, requiring a PRV for pressure regulation.

PLC Bypass Operation

Overview

Explains operation when the PLC is inoperable, using manual controls and safeties.

SYSTEM SAFETIES

Overview

Lists system faults, their restart capabilities, and general safety protection mechanisms.

Manual Mode of Operation

Explains how faults are cleared in manual operation by resetting or re-arming.

MAINTENANCE

REGULAR MAINTENANCE = INVESTMENT

Emphasizes the importance of routine maintenance for improving system reliability and durability.

REGULAR MONTHLY MAINTENANCE INTERVALS

Lists specific monthly maintenance tasks for heat exchangers, control panels, motors, and pumps.

WINTERIZING PUMP STATIONS

Instructions for winterizing the pumping system before storage to prevent damage from freezing.

TROUBLESHOOTING

LOW DISCHARGE PRESSURE FAULT

Lists causes and cures for faults related to low discharge pressure.

HIGH DISCHARGE PRESSURE FAULT

Lists causes and cures for faults related to high discharge pressure.

LOW LEVEL FAULT

Lists causes and cures for faults detected by low level probes in the wet well.

LOW INLET PRESSURE FAULT

Lists causes and cures for faults related to low inlet pressure, typically on flooded suction systems.

LOSS OF PRIME FAULT

Lists causes and cures for faults indicating the pump has lost its prime or has trapped air.

PHASE FAULT

Lists causes and cures for faults related to incoming voltage, phase sequence, or phase monitor failure.

VFD FAULT

Lists causes and cures for faults detected by the Variable Frequency Drive (VFD).

MOTOR WON'T START

Lists causes and cures for situations where the motor fails to start.

GLOSSARY OF TERMS

APPENDIX A - FINAL CHECK LIST

APPENDIX B - ELECTRICAL WIRING AND CONTROL SETTINGS FINAL CHECKLIST

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