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Xylem WEDECO EFFIZON SMOevo Series User Manual

Xylem WEDECO EFFIZON SMOevo Series
91 pages
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English translation of the original German manual
Manual
WEDECO EFFIZON®
Ozone Generating System
SMOevo Series
A
tchison_P-1138
Rev. 1.0

Table of Contents

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Xylem WEDECO EFFIZON SMOevo Series Specifications

General IconGeneral
ModelEFFIZON SMOevo Series
Reactor MaterialStainless Steel
ApplicationWastewater Treatment, Industrial Water Treatment
TechnologyOzone
ManufacturerXylem
Control SystemPLC-based control system
MonitoringOzone concentration
Flow RateVaries by model
Ozone OutputVaries by model
Cooling SystemWater-cooled

Summary

About this Manual

Contact Addresses

Provides contact details for queries and support for WEDECO products.

Target Group

Defines the intended users of the ozone system and manual.

Storage of the Manual

Instructions on keeping the manual accessible and for future reference.

Liability and Warranty

Outlines warranty terms, conditions, and factors that void the warranty.

For Your Orientation

Explains pictographs, manual structure, and abbreviations used.

Safety

Intended Use of the System

Specifies the system's exclusive purpose, limitations, and safety requirements.

Pictographs and Signal Words

Explains hazard symbols, signal words, and various safety signs used in the manual.

Safety Devices

Describes essential safety equipment like emergency stop and main switch.

Owner/Operator Responsibilities and Safety Measures

Outlines duties of owner/operator regarding personnel, local conditions, and PPE.

Operating Personnel Requirements

Specifies training, PPE, and emergency behavior for ozone system operators.

Installation Place Requirements

Details requirements for the installation location, ventilation, and special safety.

Hazardous Substance Ozone

Information on ozone properties, characteristics, and health risks.

Hazardous Substance Oxygen

Information on oxygen properties, risks, and safety precautions.

Residual Risks (Electrical & Thermal)

Discusses inherent system risks, electrical, and thermal hazards.

Technical Data

Type and Identification of the System

Identifies system type, serial number, project name, and model.

Operating Data Overview

Covers dimensions, weights, cooling, aeration, and electrical specifications.

Feed Gas Specifications

Specifies requirements for oxygen and air feed gases.

Coolant Requirements

Details coolant purity requirements and properties.

Vibrations

Describes vibration damping components used in the system.

Acoustic Data

Presents sound level measurements and acoustic capacity.

System Description

Ozone Generation Principle

Explains how ozone is produced via silent electrical discharge.

Ozone System Design

Outlines the system's main components and overall structure.

Process Description

Details subassemblies like gas supply, ozone generation, and process lines.

System Options

Describes optional features like cooling systems and ozone monitoring.

Process Control

Covers process values, system control modes, and setpoints.

Transport and Storage

Safety Instructions

Covers safety instructions and required PPE for transport and storage.

Transport Staff Requirements

Specifies qualifications for personnel handling transport and fastening loads.

Transportation Procedures

Provides step-by-step instructions for safe transportation of the ozone system.

Packaging

Details packaging requirements for delivery, transport, and storage.

Storage Instructions

Outlines safe storage procedures, conditions, and environmental considerations.

Installation and Initial Start Up

Installation Requirements

Covers safety, PPE, staff qualifications, and operating room setup.

System Installation & Connection

Procedures for installing, connecting system components, and purging.

Initial Start-Up Procedures

Steps for initial system startup, including safety and parameter setting.

Cleaning

Safety Instructions

Critical safety warnings and precautions for cleaning operations.

Personal Protective Equipment

Lists required PPE for cleaning personnel to prevent injuries.

Cleaning Personnel Requirements

Defines the qualifications for personnel performing cleaning.

Safe Cleaning Requirements

Outlines precautions for using cleaning agents and water.

Ozone System Cleaning Procedures

Details cleaning methods during operation and when system is off.

Maintenance

Safety Instructions

Critical safety warnings and precautions for maintenance work.

Personal Protective Equipment

Lists required PPE for maintenance personnel.

Maintenance Staff Requirements

Defines the qualifications for personnel performing maintenance.

Safe Maintenance Procedures

Outlines precautions before, during, and after maintenance.

Maintenance Schedule

Provides a schedule for routine inspection and maintenance tasks.

Disposal of Components and Materials

Instructions for proper disposal of replaced parts and materials.

Shutdown and Disposal

Safety Instructions

Critical safety warnings for shutdown and disposal procedures.

Personnel Requirements

Defines qualifications for personnel performing system shutdown.

Temporary System Shutdown

Step-by-step procedure for temporarily shutting down the ozone system.

Final System Shutdown

Procedure for permanently shutting down and decommissioning the system.

Disposal of Materials

Details materials used in the system and their proper disposal methods.

Appendix

Confirmation of Briefing

Form for personnel to confirm they have read and understood the manual.

Operating Directives

Examples of directives for handling hazardous substances like oxygen and ozone.

Swagelok Installation Instructions

Detailed instructions for installing Swagelok tube fittings.

Spare Parts Information

Information on spare parts, disclaimer, and how to order.

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