Yale MSW025-F User Manual

Maintenance
ELECTRICAL SYSTEM
MSW020/025-E [A895];
MPB040-E [B827];
MPW045-E [B802];
MSW025/030-F [B895];
MPW050-E [C802]
PART NO. 524154896 2200 YRM 1007

Yale MSW025-F Specifications

General

Brand	Yale
Model	MSW025-F
Category	Forklifts
Language	English

Summary

Safety Precautions Maintenance and Repair

General

Description of Operation

Special Precautions

Moving a Disabled Lift Truck

Electrical System Checks

Repairs

Controller, Replace

Procedures for removing and installing the ZAPI itu motor controller.

Contactor Coil, Check

Steps to test the resistance of the contactor coil using an ohmmeter.

Contactor, Replace

Instructions for removing and installing the electrical contactor.

Key Switch Removal and Installation

Steps for removing and installing the ignition key switch.

Battery Indicator/Hourmeter Display

Procedures for removing and installing the battery status indicator.

Fuses

Information on fuse types, locations, and replacement for different models.

Control Handle Arm Proximity Switch

Details on checking, adjusting, and replacing the proximity switch.

Control Handle

Disassemble

Steps to take apart the control handle assembly for servicing.

Control Handle Card (Old Style)

Installation and calibration for older style control handle cards.

Control Handle Card (New Style)

Information on new style control handle cards, including configuration.

Configure

Steps to set up the control handle card for the specific truck model.

Calibrate

Procedure to calibrate the control handle card for proper operation.

Assemble

Instructions for reassembling the control handle after servicing.

Switches (ON/OFF and Proportional)

Steps for removing and installing various switches in the control handle.

Traction Motor

Disassemble

Detailed steps for taking apart the traction motor assembly.

Assemble

Instructions for reassembling the traction motor after maintenance.

Lift Pump Motor

Repair (MSW020/025-E and MSW025/030-F)

Repair procedures for the lift pump motor on specific truck models.

Lift Link Proximity Sensor (MPW050-E)

Check

Procedures for verifying the function of the lift proximity sensor.

Repair

Steps for removing the lift link proximity sensor.

Test

Instructions for testing the lift link proximity sensor's operation.

Adjust

Steps for properly adjusting the position of the proximity sensor.

Battery Charger (Moran®)

Description

Overview of the Moran itu battery charger features and specifications.

Operation

Details on charging, equalizing, and charger signals.

Troubleshooting

Guidance for diagnosing and resolving charger issues.

Battery Charger (Accusense by DPI®)

Description

Introduction to DPI itu brand battery chargers, Gen II and Gen III models.

Operation

Information on charger LED displays and the charging process.

Charger Mode/Battery Type Selection (DPI Gen II Models)

How to select the correct mode for DPI Gen II chargers.

Changing Mode Setting (DPI Gen II Models)

Procedures for changing DPI Gen II charger modes.

Charger Mode/Battery Type Selection (DPI Gen III Models)

How to select the correct mode for DPI Gen III chargers.

Changing Mode Setting (DPI Accusense Gen III Models with Jumper Ports)

Steps to change mode settings on DPI Gen III chargers with jumper ports.

Accusense Gen III with Dip Switches

Using dip switches to set charging modes for Accusense Gen III chargers.

Battery Charger (Accusense® 20A)

Description

Overview of Accusense itu 20A battery chargers and their identification.

Operation

Details on LED display and the 6-step charging process.

Charger Mode/Battery Type Selection (Accusense 20A)

How to select the correct mode for Accusense 20A chargers.

Changing Mode Setting (Accusense 20A)

Procedures for changing mode settings on Accusense 20A chargers.

Troubleshooting (Accusense 20A Chargers)

Guidance for troubleshooting Accusense 20A charger errors.

Troubleshooting